Evanda |
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Application
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2.0L DOHC
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General Data:
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Engine Type
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4 Cylinder (In-Line)
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Displacement
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1,998 cm³ (121 in³)
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Bore Stroke
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86 x 86 mm (3.38 in x 3.38 in.)
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Compression Ratio
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9.6 :1
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Firing Order
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1-3-4-2
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Cylinder Bore:
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Diameter
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85.975~86.025 mm (3.384~3.386 in.)
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Out of Round (Maximum)
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0.013 mm (0.0005 in.)
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Cylinder Bore Taper (Maximum)
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0.013 mm (0.0005 in.)
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Piston Protrusion
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0.5 mm Max (0.019 in.)
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Oversize (Measure Replacement Piston before Re-boring)
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Available in 0.50 mm to suit bore (0.019 in.)
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Service Replacement Standard Bore
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4 Piston, Pin, and Ring Assemblies Available
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Block Face Distortion
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0.01 mm Max (0.00039 in.)
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Piston:
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Diameter
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85.955~86.485 mm (3.384~3.404 in.)
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Clearance to Bore
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0.010~0.030 mm (0.00039~0.0020 in.)
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Piston Protrusion
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0.5 mm Max (0.019 in.)
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Piston Taper
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0.013 mm (0.0005 in.)
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Piston Rings:
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Ring, End Gap, Top Compression
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0.2~0.35 mm (0.007~0.013 in.)
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Ring, End Gap, Second Compression
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0.3~0.5 mm (0.011~0.019 in.)
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Oil
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0.4~1.4 mm (0.0015~0.055 in.)
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Piston Pin:
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Diameter
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20.9970~20.9985 mm (0.82665~0.82671 in.)
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Pin Offset
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0.8 mm (0.03 in.) Toward Thrust Side
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Clearance: In Piston
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0.0035~0.0140 mm (0.00013~0.00055 in.)
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Clearance: In Rod
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Interference Fit in Rod
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Length
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61.5 mm (2.42 in.)
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Camshaft:
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Lift - Intake
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9.2 mm (0.36 in.)
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Lift - Exhaust
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9.2 mm (0.36 in.)
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Camshaft Cap to Bearing Journal Clearance
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0.04~0.144 mm (0.0015~0.0056 in.)
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Bearing Journal OD
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42.455~43.470 mm (1.6714~1.7114 in.)
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Crankshaft:
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Main Journal
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-
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Diameter (All)
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57.982~57.995 mm (2.2788~2.2832 in.)
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Radial Runout (Shaft Support on No. 1 and No. 5 Bearings Measured at No. 3 Journal)
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0.03 mm (0.00118 in)
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Main Bearing Clearance (All)
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0.015~0.040 mm (0.00059~0.00157 in.)
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End Play
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0.070~0.302 mm (0.0027~0.0118 in.)
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Service Oversize, Available in 2 sizes
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0.25 and 0.5 mm (0.00098 and 0.019 in.)
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Connecting Rod Journal:
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Diameter (All)
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48.981~48.987 mm (1.9283~1.9286 in.)
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Out of Round (Maximum)
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0.004 mm (0.00015 in.)
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Rod Bearing Play
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0.006~0.031 mm (0.00023~0.00122 in.)
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Rod Bearing Clearance
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0.013~0.041 mm (0.0005~0.0016 in.)
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Cylinder Head:
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Valve Stem Protrusion
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39.2 mm Max (1.544 in.)
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Valve Guide Height
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13.7~14.0 mm (0.53~0.55 in.)
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Overall Height
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134.0 ± 0.025 mm (5.275~0.0009 in.)
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Minimum Overall Height After Machining
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133.9 mm (5.271 in.)
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Valve System:
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Valve Lash Compensators
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Hydraulic
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Seat Runout (Maximum, All)
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0.03 mm (0.001 in.)
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Face Runout (Maximum, All)
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0.03 mm (0.001 in.)
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Valve Stem Diameter
Intake
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5.970~5.955 mm (0.235~0.234 in.)
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Exhaust
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5.960~5.945 mm (0.23464~0.2360 in.)
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Valve Diameter
Intake
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32 ± 0.1 mm (1.2598 ± 0.0039 in.)
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Exhaust
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29 ± 0.1 mm (1.1417 ± 0.0039 in.)
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Valve Seat Width
Intake
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1.0~1.5 mm (0.039~0.059 in.)
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Exhaust
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1.7~2.2 mm (0.066~0.086 in.)
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Valve Face Angle
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44°
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Valve Seat Angle
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45°
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Valve Guide Inside Diameter
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6.000~6.012 mm (0.236~0.237 in.)
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Oil Pump:
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Gear Lash
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0.10~0.20 mm (0.004~0.008 in.)
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Outer Gear to Body
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0.11~0.19 mm (0.0043~0.0074 in.)
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Outer Gear to Crescent
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0.11~0.24 mm (0.0043~0.009 in.)
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Inner Gear to Crescent
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0.18~0.26 mm (0.007~0.010 in.)
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End Clearance
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0.03~0.10 mm (0.001~0.004 in.)
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Sealants and Adhesives:
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Rear Main Bearing Cap
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GE p/n RTV 159
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Camshaft Carrier-to-Cylinder Head
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HN 1581 (Loctite® 515)
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Oil Pan Bolts
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HN 1256 (Loctite® 542)
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Oil Pump Bolts
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HN 1256 (Loctite® 542)
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Oil Pan Pickup Tube Bolts
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HN 1256 (Loctite® 542)
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Oil Gallery Plug
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HN 1256 (Loctite® 542)
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Coolant Jacket Caps and Plugs (Freeze Plugs)
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HN 1756 (Loctite® 176)
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Exhaust Manifold Studs/Nuts
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Anti-seize Compound (HMC Spec HN1325)
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Application
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N•m
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Lb-Ft
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Lb-In
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A/C Compressor Hose assembly Bolt
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33
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24
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-
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Air Filter Housing Bolts
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6
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-
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53
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Alternator to Intake Manifold Strap Bracket Bolt
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20
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15
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-
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Alternator-to-Intake Manifold Support Bracket Bolt
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35
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26
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-
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Automatic Tensioner Bolt
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25
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18
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-
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Camshaft Bearing Cap Bolts
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8
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-
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71
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Canister Purge Solenoid Bracket Bolt
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5
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-
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44
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Connecting Rod Cap Bearing Bolts
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35
+ 45° + 15°
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26
+ 45° + 15°
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-
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Coolant Bypass Housing Bolts
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15
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11
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-
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Coolant Pump Retaining Bolts
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25
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18
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-
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Coolant Temperature Sensor
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25
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18
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-
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Crankshaft Bearing Cap Bolts
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50
+ 45° + 15°
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37
+ 45°
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-
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Crankshaft Position Sensor Retaining Bolt
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8
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-
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71
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Crankshaft Pulley Bolts
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20
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15
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-
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Crankshaft Timing Belt Drive Gear Bolt
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135
+ 30° + 10°
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100
+ 30° + 10°
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-
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Cylinder Head Bolts
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25
+ 90° +90° +
90°
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18
+ 90° +90° +
90°
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-
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DIS Ignition Coil and EGR mounting Bracket Bolts
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25
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18
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-
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Engine Block Lower Support Bracket/Splash Shield Bolts
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35
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26
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-
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Engine Mount Bolts
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60
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44
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-
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Engine Mount Bracket-to-Engine Mount Retaining Bolts
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60
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44
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-
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Engine Mount Bracket Retaining Bolts and Nut
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60
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44
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-
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Engine Mount Bracket-to-Engine Block Bolts
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80
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59
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-
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Engine Mount Bracket-to-Engine Block Nuts
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80
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59
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-
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Engine Mount Retaining Bolts
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60
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44
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-
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Engine to Intake Manifold Support Bracket
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20
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15
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-
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Exhaust Camshaft Gear Bolt
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50
+ 60° +15°
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37
+ 60° +15°
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-
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Exhaust Flex Pipe-to-Catalytic Converter or Third Muffler Retaining Nuts
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30
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22
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-
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Exhaust Flex Pipe-to-Exhaust Manifold Retaining Nuts
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22
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16
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-
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Exhaust Flex Support Bracket Bolts
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30
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22
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-
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Exhaust Gas Recirculation Valve Bolts
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20
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15
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-
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Exhaust Manifold Heat Shield Bolts
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8
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-
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71
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Exhaust Manifold Retaining Nuts
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22
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16
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-
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Exhaust Support Bracket Bolts
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30
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22
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-
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Flexible Plate Bolts
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65
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48
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-
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Flywheel Bolts
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65
+ 30° + 15°
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48
+ 30° + 15°
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-
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Front Timing Belt Cover Bolts
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6
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-
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53
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Fuel Rail Retaining Bolts
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20
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18
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-
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Ignition Coil Mounting Bolts
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10
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-
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89
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Intake Camshaft Gear Bolt
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50
+ 60° + 15°
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37
+ 60° + 15°
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-
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Intake Manifold Retaining Nuts and Bolts
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22
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16
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-
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Intake Manifold Support Bracket Lower Bolt
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25
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18
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-
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Intake Manifold Support Bracket Upper Bolts
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25
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18
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-
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Oil Pan Drain Plug
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35
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26
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-
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Oil Pan Flange-to-Transaxle Bolts
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40
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30
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-
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Oil Pan Retaining Bolts
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20
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-
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177
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Oil Pump Retaining Bolts
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10
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-
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89
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Oil Pump Pickup Tube Bolts
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8
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-
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71
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Oil Pump Pickup Tube Support Bracket Bolt
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10
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-
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89
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Oil Pump Rear Cover Bolts
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6
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-
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53
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Power Steering Hose Clamp Bolt
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8
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-
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71
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Rear Timing Belt Cover Bolts
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7
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-
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62
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Resonator Retaining Bolts
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3
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-
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27
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Spark Plug Cover Bolts
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3
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-
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27
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Spark Plugs
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20
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15
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-
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Thermostat Housing Mounting Bolts
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15
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11
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-
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Throttle Cable Bracket Bolts
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8
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-
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71
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Timing Belt Automatic Tensioner Bolt
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25
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18
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-
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Timing Belt Idler Pulley Nuts
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25
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18
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-
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Transaxle Bell Housing Bolts
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75
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55
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-
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Transaxle Torque Converter Bolts
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45
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33
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-
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Valve Cover Bolts
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8
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-
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71
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KM-653
Adapter
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KM-535
installer
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KM-135
Adapter
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KM-805
Valve Guide
Reamer
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J-36792
Crankshaft Rear
Oil Seal Installer
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MKM-571-B
Gauge
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J-28467-B
Engine Assembly
Lift Support
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KM-412
Engine Overhaul
Stand
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KM-348
Spring Compressor
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KM-635
Crankshaft Rear
Oil Seal Installer
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KM-427
Piston Pin
Service Set
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J-8037
Universal Piston
Ring Compressor
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KM-340-0
Cutter Set
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KM-470-B
Angular Torque Gauge
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J-8087
Cylinder Bore
Check Gauge
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KM-498-B
Pressure Gauge
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