Diagnostic Trouble Code (DTC) P1404
Exhaust Gas Recirculation Closed Valve Pintle Error
Circuit Description
An Exhaust Gas Recirculation (EGR) system is used to lower Oxides of Nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with an Engine Control Module (ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and Manifold Absolute Pressure (MAP) sensors. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR Position.
The ECM monitors the results of its command through a
feedback signal. By sending a 5 volt reference and a
ground to the EGR valve, a voltage signal representing
the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool
and is the actual position of the EGR pintle. The Actual
EGR Position should always be near the commanded or
Desired EGR Position.
Conditions for Setting the DTC
- Difference between current and learned low position is greater than 10%.
- Desired EGR position is equal to 0.
- Engine is running.
- Ignition voltage is between 11.7 and 16 volts.
- Intake Air Temperature (IAT) is greater than 3°C (37.4°F).
- DTCs P0112, P0113, P0405, P0406, and P0502 are
not set.
Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will illuminate after three consecutive trip with a fail.
- The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.
- A history Diagnostic Trouble Code (DTC) is stored.
- EGR is disabled.
Conditions for Clearing the MIL/DTC
- The MIL will turn off after three consecutive ignition cycles in which the diagnostic runs without a fault.
- A history DTC will clear after 80 consecutive warm-up cycles without a fault.
- DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10
seconds.
Diagnostic Aids
Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears. By watching the Actual EGR and Desired EGR Positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the freeze frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).
Test Description
Number(s) below refer to the step number(s) on the Diagnostic Table.
- The On-Board Diagnostic (EOBD) System Check prompts the technician to complete some basic checks and store the freeze frame and failure records data on the scan tool if applicable. This creates an electronic copy of the data taken when the malfunction occurred. The information is then stored on the scan tool for later reference.
- Commanding the EGR valve open determines whether the EGR system can control the EGR valve accurately and if the fault is present.
- When the EGR valve electrical connector is disconnected,
the scan tool should display the Actual EGR Position as 0%. If it does not, the fault lies either in the EGR signal circuit or the ECM.
- If the ERG valve 5 volt reference is shorted to voltage, the Digital Voltmeter (DVM) will read battery voltage and additional DTCs may be set and engine performance will be poor.
- The replacement ECM must be reprogrammed. Refer
to the latest Techline procedure for ECM reprogramming.
- An open or poor connection condition may have caused this DTC to set. Be sure to check the terminals for being backed out, improperly formed or damaged, and for poor tension.
- All circuits to the EGR valve are OK at this point. The fault lies internally in the EGR valve and therefore must be replaced. Be sure all gasket material is removed from the EGR mounting surface. Even a small amount of material may cause a DTC P0401 to set.
- Check the terminals for being backed out, improperly formed or damaged, and for poor tension.
- Clearing DTCs is a very important step for this diagnostic. The clearing function allows the EGR valve to relearn a new pintle position as the old pintle position was inaccurate due to the failure that caused the DTC. The DTC must be cleared with the ignition ON, engine OFF or when the engine is idling. If the ECM sees a EGR command, the new pintle will not be learned.
- If no malfunctions have been found at this point and no additional DTCs were set, refer to "Diagnostic Aids"
in this section for additional checks and information.
DTC P1404 Exhaust Gas Recirculation Closed Valve Pintle Error
| Step |
Action |
Value(s) |
Yes |
No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Was the check Performed?
|
-
|
Go to Step 2
|
|
| 2 |
- Install a scan tool to the Data Link Connector (DLC).
- Turn the ignition ON.
- Command the Exhaust Gas Recirculation (EGR)
valve to the specific values.
Does the Actual EGR Position follow the Desired
EGR Position?
|
25%, 50%, 75%, 100%
|
Go to Step 13
|
Go to Step 3
|
| 3 |
- Turn the ignition OFF.
- Disconnect the EGR valve.
Is the Actual EGR Position near the specified value?
|
100%
|
Go to Step 4
|
Go to Step 5
|
| 4 |
Check the signal circuit terminal 3 at the EGR wiring harness connector for a short to voltage and repair as needed.
Is a repair complete?
|
-
|
Go to Step 13
|
Go to Step 6
|
| 5 |
With a voltmeter connected to the ground, probe the 5 volt reference circuit at terminal D of the EGR valve wiring harness connector.
Is the voltage near the specified value?
|
5 v
|
Go to Step 7
|
Go to Step 8
|
| 6 |
- Turn the ignition OFF.
- Replace the Engine Control Module (ECM).
Is the repair complete?
|
-
|
Go to Step 13
|
-
|
| 7 |
With a teat light connected to ground, probe the EGR valve wiring harness connector terminal A.
Does the test light illuminate?
|
-
|
Go to Step 9
|
Go to Step 10
|
| 8 |
Check the 5 volt reference circuit for a short to voltage and repair as needed.
Is a repair complete?
|
-
|
Go to Step 13
|
Go to Step 6
|
| 9 |
Check the control circuit for a short to voltage and repair as needed.
Is the repair complete?
|
-
|
Go to Step 13
|
Go to Step 6
|
| 10 |
Check the EGR ground circuit for an open or poor connection at the EGR valve harness connector and repair as needed.
Is a repair necessary.
|
-
|
Go to Step 13
|
Go to Step 12
|
| 11 |
- Turn the ignition OFF.
- Replace the EGR valve.
Is the repair complete?
|
-
|
Go to Step 13
|
-
|
| 12 |
Check the ECM connector for a poor connection and
repair as needed.
Is the repair complete?
|
-
|
Go to Step 13
|
Go to Step 11
|
| 13 |
- Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
- Start the engine and idle at normal operating temperature.
- Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
|
-
|
Go to Step 14
|
Go to Step 2
|
| 14 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to applicable DTC table
|
System OK
|
Diagnostic Trouble Code (DTC) P1601
SPI Communications Between ECM and TCM
Circuit Description
The Serial Peripheral Interface (SPI) communication is used internally by the Engine Control Module (ECM) to send message between the engine processor and the automatic transaxle processor. Included in each message sent between the two processor is a checksum of the message. Both the engine processor automatic transaxle processor will compare this checksum value with calculated checksum. If the checksum do not match, the processor will review the new data as being corrupted and ignore the value. The processor then use the previous message. The receiving processor will then send a message to the sending processor informing it that its last message was corrupted.
The ECM monitor periodic TCM status message and if message is not received fail counter incremented and Diagnostic trouble Code (DTC) will stored.
Conditions for Setting the DTC
- Ignition switch is turned to ON.
- Ignition voltage is greater than 11 volts.
- Engine is running more than 2 seconds.
- Device Control not active.
Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will illuminate.
- The ECM will record operating conditions at the time the diagnostic fails. This information will be stored in the Freeze Frame and Failure Records buffers.
- A history DTC is stored.
Conditions for Clearing the MIL/DTC
- The MIL turn off after four consecutive ignition cycles in which the diagnostic runs without a fault.
- A history DTC will clear after 40 consecutive warm-up cycles without a fault.
- DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10 seconds.
DTC P1601 SPI Communications Between ECM and TCM
| Step |
Action |
Value(s) |
Yes |
No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Was the check performed?
|
-
|
Go to Step 2
|
|
| 2 |
- Turn the ignition OFF.
- Replace the Engine Control Module (ECM).
Is the repair complete?
|
-
|
Go to Step 3
|
-
|
| 3 |
- Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
- Start the engine and idle at normal operating
temperature.
- Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
|
-
|
Go to Step 4
|
Go to Step 2
|
| 4 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
|
-
|
Go to
Applicable DTC
Table
|
System OK
|
Diagnostic Trouble Code (DTC) P1607
Lower Power Counter Reset
Circuit Description
The Engine Control Module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that affect vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL) (Check Engine), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. An Electrically Erasable Programmable Read Only Memory (EEPROM) is used to house the program information and the calibrations required for engine, transmission, and powertrain diagnostics operation. The ECM monitors EEPROM reset flag and Lower Power Counter I/C overflow bits. If the ECM detects if Lower Power Counter I/C has been reset due to battery disconnect or Lower Power Counter I/C malfunction, the Diagnostic Trouble Code (DTC) will stored.
Conditions for Setting the DTC
- Ignition switch is turned to ON.
- Engine is not running.
Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will illuminate.
- The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.
- A history DTC is stored.
Conditions for Clearing the MIL/DTC
- A history DTC will clear after 40 consecutive warm-up cycles without a fault.
- DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10
seconds.
DTC P1607 Lower Power Counter Reset
| Step |
Action |
Value(s) |
Yes |
No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Was the check performed?
|
-
|
Go to Step 2
|
|
| 2 |
- Turn the ignition OFF.
- Replace the Engine Control Module (ECM).
Is the repair complete?
|
-
|
Go to Step 3
|
-
|
| 3 |
- Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
- Start the engine and idle at normal operating
temperature.
- Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
|
-
|
Go to Step 4
|
Go to Step 2
|
| 4 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
|
-
|
Go to
Applicable DTC
Table
|
System OK
|
Diagnostic Trouble Code (DTC) P1626
Immobilizer No Response
Circuit Description
The Engine Control Module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that affect vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL) (Check Engine), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. The ECM detects communication link failure with immobilizer control unit.
Conditions for Setting the DTC
- No immobilizer message identification for ECM release time window (1.5 or 2.0 seconds).
- Ignition switch is turned to ON.
- Vehicle Speed Sensor (VSS) is less than 512 km/h.
Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will not illuminate.
- The ECM will record operating conditions at the time the diagnostic fails. This information will be stored in the Failure Records buffers.
- A history DTC is stored.
Conditions for Clearing the MIL/DTC
- A history DTC will clear after 40 consecutive warm-up cycles without a fault.
- DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10 seconds.
DTC P1626 Immobilizer No Response
| Step |
Action |
Value(s) |
Yes |
No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Was the check performed?
|
-
|
Go to Step 2
|
|
| 2 |
- Turn the ignition OFF.
- Replace the Engine Control Module (ECM).
Is the repair complete?
|
-
|
Go to Step 3
|
-
|
| 3 |
- Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
- Start the engine and idle at normal operating
temperature.
- Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
|
-
|
Go to Step 4
|
Go to Step 2
|
| 4 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
|
-
|
Go to
Applicable DTC
Table
|
System OK
|
Diagnostic Trouble Code (DTC) P1631
Immobilizer Incorrect Response
Circuit Description
The Engine Control Module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that affect vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL) (Check Engine), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. The ECM received incorrect message identification.
Conditions for Setting the DTC
- Wrong immobilizer message received.
- Ignition switch is turned to ON.
- Immobilizer option selected.
- ECM release time window expired.
- Vehicle Speed Sensor (VSS) is less than 512 km/h.
Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will not illuminate.
- The ECM will record operating conditions at the time the diagnostic fails. This information will be stored in the Failure Records buffers.
- A history DTC is stored.
Conditions for Clearing the MIL/DTC
- A history DTC will clear after 40 consecutive warm-up cycles without a fault.
- DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10 seconds.
DTC P1631 Immobilizer Incorrect Response
| Step |
Action |
Value(s) |
Yes |
No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Was the check performed?
|
-
|
Go to Step 2
|
|
| 2 |
- Turn the ignition OFF.
- Replace the Engine Control Module (ECM).
Is the repair complete?
|
-
|
Go to Step 3
|
-
|
| 3 |
- Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
- Start the engine and idle at normal operating
temperature.
- Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
|
-
|
Go to Step 4
|
Go to Step 2
|
| 4 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
|
-
|
Go to
Applicable DTC
Table
|
System OK
|
Diagnostic Trouble Code (DTC) P1650
SPI Communication Between Error With SIDM Chip
Circuit Description
The Engine Control Module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that affect vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL) (Check Engine), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. An Electrically Erasable Programmable Read Only Memory (EEPROM) is used to house the program information and the calibrations required for engine, transmission, and powertrain diagnostics operation. The Diagnostic Trouble Code (DTC) will stored, when the ECM detects SPI communication between main CPU and output driver I/C is corrupted.
Conditions for Setting the DTC
- Ignition switch is turned to ON.
- Battery voltage is greater than 11 volts.
Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will illuminate.
- The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.
- A history DTC is stored.
Conditions for Clearing the MIL/DTC
- A history DTC will clear after 40 consecutive warm-up cycles without a fault.
- DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10
seconds.
DTC P1650 SPI Communication Between Error with SIDM Chip
| Step |
Action |
Value(s) |
Yes |
No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Was the check performed?
|
-
|
Go to Step 2
|
|
| 2 |
- Turn the ignition OFF.
- Replace the Engine Control Module (ECM).
Is the repair complete?
|
-
|
Go to Step 3
|
-
|
| 3 |
- Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
- Start the engine and idle at normal operating
temperature.
- Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
|
-
|
Go to Step 4
|
Go to Step 2
|
| 4 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
|
-
|
Go to
Applicable DTC
Table
|
System OK
|
Diagnostic Trouble Code (DTC) P1655
SPI Communication Between Error With PSVI Chip
Circuit Description
The Engine Control Module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that affect vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL) (Check Engine), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. An Electrically Erasable Programmable Read Only Memory (EEPROM) is used to house the program information and the calibrations required for engine, transmission, and powertrain diagnostics operation. The Diagnostic Trouble Code (DTC) will stored, when the ECM detects corrupted serial peripheral interface (SPI) communication between main CPU and output driver I/C.
Conditions for Setting the DTC
- Ignition switch is turned to ON.
- Battery voltage is greater than 11 volts.
Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will illuminate after three consecutive trip with a fail.
- The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.
- A history DTC is stored.
Conditions for Clearing the MIL/DTC
- A history DTC will clear after 40 consecutive warm-up cycles without a fault.
- DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10
seconds.
DTC P1655 SPI Communication Between Error with PSVI Chip
| Step |
Action |
Value(s) |
Yes |
No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Was the check performed?
|
-
|
Go to Step 2
|
|
| 2 |
- Turn the ignition OFF.
- Replace the Engine Control Module (ECM).
Is the repair complete?
|
-
|
Go to Step 3
|
-
|
| 3 |
- Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
- Start the engine and idle at normal operating
temperature.
- Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
|
-
|
Go to Step 4
|
Go to Step 2
|
| 4 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
|
-
|
Go to
Applicable DTC
Table
|
System OK
|
| © Copyright General Motors Daewoo Europe. All rights reserved |