Evanda
Body Repair Manual
0. SERVICE NOTICE
1. GENERAL INFORMATION
2. PREPARATIONS OF BODYWORK
3. WELDING AND TOOLS
4. FRONT
5. ROOF, BACK PANEL AND REAR FLOOR PANEL
6. FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER
7. FENDER, HOOD AND TRUNK LID
8. BODY DIMENSION
9. SEALING, CAULKING AND DEADNER
10. RUST PREVENTION
Electrical Wiring Diagrams
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
2. POSITION OF CONNECTORS AND GROUNDS
3. WIRING DIAGRAM FOR POWER SUPPLIES
4. USAGE AND CAPACITY OF FUSES IN FUSE BOX
5. ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
2. ECM (ENGINE CONTROL MODULE) : MR - 140
3. ECM (ENGINE CONTROL MODULE) : ITMS - 6F
4. ECM (ENGINE CONTROL MODULE) : SIRIUS D6
5. TCM (TRANSMISSION CONTROL MODULE)
6. AIR CONDITIONER
7. FATC (FULL AUTOMATIC TEMPERATURE CONTROL)
8. RADIATOR COOLING FAN
9. HEAD LAMP, HEAD LAMP LEVELING DEVICE (HLLD) CIRCUIT
10. DRL (DAY TIME RUNNING LIGHT) CIRCUIT
11. ILLUMINATION CIRCUIT
12. FRONT & REAR FOG LAMP CIRCUIT
13. ISU (INTELLIGENT SWITCHING UNIT)
14. BRAKE SWITCH, CHMSL, BTSI SOLENOID, STOP LAMP, REVERSE LAMP & ECM MIRROR CIRCUIT
15. HORN, EXTRA POWER JACK, CIGAR LIGHTER & ASHTRAY, ILLUMINATION LAMP CIRCUIT
16. RSWS (RAIN SENSING WIPER SYSTEM) CIRCUIT
17. CLUSTER
18. ABS (ANTILOCK BRAKE SYSTEM)
19. AIR BAG (SDM : SENSING & DIAGNOSTIC MODULE)
20. SSPS (SPEED SENSITIVE POWER STEERING) CIRCUIT
21. POWER MIRROR CIRCUIT
22. AUDIO CIRCUIT
23. CLOCK CIRCUIT
24. SUN ROOF CIRCUIT
25. POWER SEAT CIRCUIT
26. HEATING MAT CIRCUIT
27. CRUISE CONTROL SYSTEM CIRCUIT
Labour Time Guide
0. General Information
1. Engine
SOHC ENGINE MECHANICAL
DOHC ENGINE MECHANICAL
ENGINE COOLING
ENGINE ELECTRICAL
ENGINE CONTROLS
ENGINE INTAKE & EXHAUST
2. Suspension
FRONT SUSPENSION
REAR SUSPENSION
TIRES & WHEEL
3. Driveline Axle
4. Brakes
HYDRAULIC BRAKE
MASTER CYLINDER & POWER BOOSTER
FRONT BRAKES
REAR BRAKES
ANTI-LOCK BRAKES SYSTEM
PARKING BRAKES
5. Transmissions/Transaxle
ZF 16HP AUTO TRANSAXLE
AISIN AUTO TRANSAXLE
FIVE-SPEED MANUAL TRANSAXLE: D16, D20
FIVE-SPEED MANUAL TRANSAXLE: Y4M
CLUTCH
6. Steering
POWER STEERING SYSTEM
MANUAL STEERING GEAR
STEERING WHEEL & COLUMN
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING & VENTILATION
HVAC CONTROL
8. Restraints
SEAT BELTS
RESTRAINTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS)
9. Body and Accessories
BODY WIRING SYSTEM
LIGHTING SYSTEM
WIPER/WASHER SYSTEM
INSTRUMENT DRIVER SYSTEM
AUDIO & ANTI-THEFT SYSTEM
INTERIOR TRIM
SEATS
GLASS & MIRRORS
EXTERIOR PARTS
BUMPERS & FASCIAS
DOORSs
ROOF
BODY FRONT END
BODY REAR END
10. Paint
Pre-delivery Inspection
FOREWORD
GENERAL INTRODUCTION
ENGINE COMPARTMENT
BODY - ACCESSORIES
UNDER VEHICLE
ROAD TEST
APPEARANCE
ANNEX
Service Manual
0. General Information
1. Engine
GENERAL ENGINE INFORMATION
DOHC ENGINE MECHANICAL
SPECIFICATIONS
SPECIAL TOOLS
COMPONENT LOCATOR
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
Oil Pump
Engine Mount, Right Side
Engine Mount, Forward
Intake Manifold
Exhaust Manifold
Camshaft Gears
Rear Timing Belt Cover
Engine
Pistons and Connecting Rods
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE COOLING
ENGINE ELECTRICAL
ENGINE CONTROLS
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
SYSTEM DIAGNOSIS
Diagnostic Aids
Idle Learn Procedure
TEC (TOOTH ERROR CORRECTION) Learn Procedure
ON-Board Diagnostic (EOBD) System Check
ECM Output Diagnosis
Multiple ECM Information Sensor DTCs Set
Engine Cranks But Will Not Run
No Malfunction Indicator Lamp
Malfunction Indicator Lamp on Steady
Fuel System Diagnosis
Fuel Pump Relay Circuit Check
Main Relay Circuit Check
Manifold Absolute Pressure Check
Park/Neutral Position Switch
Idle Air Control System Check
Ignition System Check
Engine Cooling Fan Circuit Check
Data Link Connector Diagnosis
Fuel Injector Balance Test
TROUBLE CODE DIAGNOSIS
Clearing Trouble Codes
Diagnostic Trouble Codes
DTC P0106
DTC P0107
DTC P0108
DTC P0112
DTC P0113
DTC P0117
DTC P0118
DTC P0122
DTC P0123
DTC P0131
DTC P0132
DTC P0133
DTC P0134
DTC P0135
DTC P0137
DTC P0138
DTC P0140
DTC P0141
DTC P0171
DTC P0172
DTC P0201
DTC P0202
DTC P0203
DTC P0204
DTC P0300
DTC P0301
DTC P0302
DTC P0303
DTC P0304
DTC P0313
DTC P0317
DTC P0325
DTC P0327
DTC P0336
DTC P0337
DTC P0341
DTC P0342
DTC P0351
DTC P0352
DTC P0401
DTC P0402
DTC P0404
DTC P0405
DTC P0406
DTC P0420
DTC P0443
DTC P0461
DTC P0462
DTC P0463
DTC P0502
DTC P0506
DTC P0507
DTC P0532
DTC P0533
DTC P0562
DTC P0563
DTC P0601
DTC P0602
DTC P0607
DTC P0700
DTC P1106
DTC P1107
DTC P1111
DTC P1112
DTC P1114
DTC P1115
DTC P1121
DTC P1122
DTC P1133
DTC P1134
DTC P1167
DTC P1171
DTC P1336
DTC P1380
DTC P1381
DTC P1391
DTC P1392
DTC P1393
DTC P1404
DTC P1601
DTC P1607
DTC P1626
DTC P1631
DTC P1650
DTC P1655
SYMPTOM DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE EXHAUST
2. Suspension
SUSPENSION DIAGNOSIS
WHEEL ALIGNMENT
FRONT SUSPENSION
REAR SUSPENSION
TIRES AND WHEELS
3. Driveline Axle
AUTOMATIC TRANSAXLE DRIVE AXLE
MANUAL TRANSAXLE DRIVE AXLE
4. Brakes
HYDRAULIC BRAKES
MASTER CYLINDER
POWER BOOSTER
FRONT DISC BRAKES
REAR DISC BRAKES
ANTILOCK BRAKE SYSTEM
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
Diagnostic Trouble Code AND Description
Diagnostic Circuit Check
No Communication with HECU
ABS Warning Lamp Inoperative/No DTC Set
ABS Warning Lamp On/No DTC Set
Brake Warning Lamp On
Brake Warning Lamp Inoperative/No DTC Set
TCS Active Lamp Inoperative/No DTC Set
TCS Active Lamp On
TCS Warning Lamp Inoperative/No DTC Set
TCS Warning Lamp On
C1101 Battery Voltage Too High
C1102 Battery Voltage Too Low
C1200 Left Front Wheel Speed Sensor Circuit Open or Shorted
C1201 Left Front Wheel Speed Excessive Variation
C1202 Left Front Wheel Speed Sensor No Signal
C1203 Right Front Wheel Speed Sensor Circuit Open or Shorted
C1204 Right Front Wheel Speed Excessive Variation
C1205 Right Front Wheel Speed Sensor No Signal
C1206 Left Rear Wheel Speed Sensor Circuit Open or Shorted
C1207 Left Rear Wheel Speed Excessive Variation
C1208 Left Rear Wheel Speed Sensor No Signal
C1209 Right Rear Wheel Speed Sensor Circuit Open or Shorted
C1210 Right Rear Wheel Speed Excessive Variation
C1211 Right Rear Wheel Speed Sensor No Signal
C1503 TCS Switch Error
C1604 HECU Internal Fault
C1605 CAN Hardware Error, C1611 CAN time - out EMS, C1612 CAN time - out TCU, C1616 CAN Bus off
C2112 Valve Relay or Fuse Failure C2380 ABS / TCS Valve Error
C2402 Pump Motor Failure
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
PARKING BRAKE
5. Transmissions/Transaxle
6. Steering
POWER STEERING SYSTEM
POWER STEERING PUMP
POWER STEERING GEAR
SPECIFICATIONS
SPECIAL TOOLS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
STEERING WHEEL AND COLUMN
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING AND VENTILATION SYSTEM
MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
8. Restraints
SEAT BELTS
SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
DTC
Scan Tool Diagnostics
SIR Diagnostic System Check
Sensing and Diagnostic Module (SDM) Integrity check
Diagnostic TIC Trouble Code (DTC) 1
DTC 2
DTC 3
DTC 4
DTC 5
DTC 6
DTC 7
DTC 8
DTC 9
DTC 10
DTC 11
DTC 12
DTC 13
DTC 14
DTC 15
DTC 16
DTC 23
DTC 24
DTC 25
DTC 31
DTC 32
DTC 33
DTC 34
DTC 35
DTC 38
DTC 52
DTC 53
DTC 54
DTC 55
DTC 56
DTC 57
DTC 58
DTC 59
DTC 80
DTC 81
DTC 82
DTC 83
DTC 84
DTC 85
DTC 86
DTC 87
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
9. Body and Accessories
BODY WIRING SYSTEM
LIGHTING SYSTEMS
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
HORNS
WIPERS/WASHER SYSTEMS
INSTRUMENTATION/DRIVER INFORMATION
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
AUDIO SYSTEMS
INTERIOR TRIM
SEATS
WATERLEAKS
WINDNOISE
SQUEAKS AND RATTLES
GLASS AND MIRRORS
EXTERIOR TRIM
FRAME AND UNDERBODY
BUMPERS AND FASCIAS
DOORS
ROOF
BODY FRONT END
BODY REAR END
REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
IMMOBILIZER ANTI-THEFT SYSTEM
CRUISE CONTROL SYSTEM
INTELLIGENT SWITCHING UNIT