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T3D11F29
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Diagnostic Trouble Code (DTC) P0336

58X Crankshaft Position Sensor No Plausible Signal

Circuit Description

The 58X reference signal is produced by the crankshaft position (CKP) sensor. During one crankshaft revolution, 58 crankshaft pulses will be produced. The transaxle control module(TCM)/engine control module(ECM) uses the 58X reference signal to calculate engine rpm and CKP. The ECM constantly monitors the number of pulses on the 58X reference circuit and compares them to the number of camshaft position (CKP) signal pulses being received. If the ECM receive and incorrect number of pulses on the 58X reference circuit, DTC P0336 will set.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An intermittent may be caused by a poor connection, rubbed-through wire insulation or a wire broken inside the insulation. Check for :
Poor connection - inspect the ECM harness and connectors for improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection.
Damaged harness - inspect the wiring harness for damage. If the harness appears to be OK, disconnect the ECM, turn the ignition ON and observe a voltmeter connected to the 58X reference circuit at the ECM harness connector while moving the connectors and the wiring harness related to the ECM. A change in voltage will indicate the location of the fault.
Review the failure records vehicle mileage since the diagnostic test failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.

DTC P0336 - 58X Crankshaft Position Sensor No Plausible Signal

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Attempt to start the engine.
Does the engine start?
-
Go to Step 3
Go to
"Engine Cranks But Will Not Run"
3
  1. Review and record Failure Records information.
  2. Clear the DTC P0336.
  3. Start the engine and idle for 1 minute.
  4. Observe the diagnostic trouble codes (DTCs).
Is the DTC P0336 set?
-
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Disconnect the engine control module(ECM) and the crankshaft position (CKP) sensor.
  2. Check for an open or a low voltage in the CKP sensor connector and the ECM harness connector.
Is the problem found?
-
Go to Step 5
Go to Step 6
5
Repair the open or low voltage in the 58X reference circuit between the CKP sensor connector and the ECM harness connector.
Is the repair complete?
-
Go to Step 11
-
6
  1. Reconnect the ECM and CKP sensor.
  2. Connect a digital voltmeter (DVM) to measure voltage on the 58X reference circuit, terminal 54 at the ECM connector.
  3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5V
Go to Step 9
Go to Step 7
7
Check the connection at the CKP sensor and replace the terminals if necessary.
Do any terminals require replacement?
-
Go to Step 11
Go to Step 8
8
Replace the CKP sensor.
Is the replacement complete?
-
Go to Step 11
-
9
Check the connections at the ECM and replace the terminals if necessary.
Do any terminal require replacement?
-
Go to Step 11
Go to Step 10
10
Replace the ECM.
Is the replacement complete?
-
Go to Step 11
-
11
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic run and passed?
-
Go to Step 12
Go to Step 2
12
Check if any additional DTCs are set.
Are any DTCs displaced that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F29
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Diagnostic Trouble Code (DTC) P0337

58X Crankshaft Position Sensor No Signal

Circuit Description

The 58X reference signal is produced by the crankshaft position (CKP) sensor. During one crankshaft revolution, 58 crankshaft pulses will be produced. The transaxle control module(TCM)/engine control module(ECM) uses the 58X reference signal to calculate engine rpm and CKP. The ECM constantly monitors the number of pulses on the 58X reference circuit and compares them to the number of camshaft position (CKP) signal pulses being received. If the ECM receive and incorrect number of pulses on the 58X reference circuit, DTC P0336 will set.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An intermittent may be caused by a poor connection, rubbed-through wire insulation or a wire broken inside the insulation. Check for :
Poor connection - inspect the ECM harness and connectors for improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection.
Damaged harness - inspect the wiring harness for damage. If the harness appears to be OK, disconnect the ECM, turn the ignition ON and observe a voltmeter connected to the 58X reference circuit at the ECM harness connector while moving the connectors and the wiring harness related to the ECM. A change in voltage will indicate the location of the fault.
Review the failure records vehicle mileage since the diagnostic test failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.

DTC P0337 - 58X Crankshaft Position Sensor No Signal

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Attempt to start the engine.
Does the engine start?
-
Go to Step 3
Go to
"Engine Cranks But Will Not Run"
3
  1. Review and record Failure Records information.
  2. Clear the DTC P0337.
  3. Start the engine and idle for 1 minute.
  4. Observe the diagnostic trouble codes (DTCs).
Is the DTC P0337 set?
-
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Disconnect the engine control module(ECM) and the crankshaft position (CKP) sensor.
  2. Check for an open or a low voltage in the CKP sensor connector and the ECM harness connector.
Is the problem found?
-
Go to Step 5
Go to Step 6
5
Repair the open or low voltage in the 58X reference circuit between the CKP sensor connector and the ECM harness connector.
Is the repair complete?
-
Go to Step 11
-
6
  1. Reconnect the ECM and CKP sensor.
  2. Connect a digital voltmeter (DVM) to measure voltage on the 58X reference circuit, terminal 54 at the ECM connector.
  3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5V
Go to Step 9
Go to Step 7
7
Check the connection at the CKP sensor and replace the terminals if necessary.
Do any terminals require replacement?
-
Go to Step 11
Go to Step 8
8
Replace the CKP sensor.
Is the replacement complete?
-
Go to Step 11
-
9
Check the connections at the ECM and replace the terminals if necessary.
Do any terminal require replacement?
-
Go to Step 11
Go to Step 10
10
Replace the ECM.
Is the replacement complete?
-
Go to Step 11
-
11
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic run and passed?
-
Go to Step 12
Go to Step 2
12
Check if any additional DTCs are set.
Are any DTCs displaced that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F30
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0341

Camshaft Position Sensor Rationality

Circuit Description

The Camshaft Position Sensor is used to detect Camshaft position and to have correlation with Crankshaft position so that the ECM can determine which cylinder is ready to be fueled by the injector. The polarity of camshaft sensor signal must be changed only once per crankshaft position.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Check and correct any abnormal engine noise before using the diagnostic table.
Any circuitry that is suspected as causing engine noise complaint should be thoroughly checked for the following conditions :

DTC P0341 - Camshaft Position Sensor Rationality

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the CMP sensor connector.
  3. Check for a faulty connector or terminals.
Is the problem found?
-
Go to Step 4
Go to Step 3
3
  1. Turn the Turn the ignition switch to ON.
  2. Disconnect the ECM connector.
  3. Inspect the ECM pins and connector for bent or damaged terminals.
  4. Check the wire between the CMP sensor terminal 2 and ECM connector 22 for an open or short to ground or short to battery voltage while related connectors and wiring harness.
  5. Check the wires between the CMP sensor terminal 1 and ECM connector 17 for an open while moving related connectors and wiring harness.
Is the problem found?
-
Go to Step 4
Go to Step 5
4
  1. Turn the ignition switch to LOCK.
  2. Repair or replace the wire or the connector.
  3. Clear any DTCs from the ECM.
  4. Run the engine.
  5. Perform the diagnostic system check.
Is the repair complete?
-
System OK
-
5
  1. Turn the ignition switch to LOCK.
  2. Replace the CMP sensor.
  3. Clear any DTCs from the ECM.
  4. Run the engine.
  5. Perform the diagnostic system check.
Does DTC P0341 reset?
-
System OK
Go to Step 6
6
  1. Replace the ECM.
  2. Run the engine.
  3. Perform the Diagnostic system check.
Is the replacement complete?
-
Go to Step 7
-
7
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic run and passed?
-
Go to Step 8
-
8
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F30
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0342

Camshaft Position Sensor Signal

Circuit Description

The Camshaft Position Sensor is used to detect Camshaft position and to have correlation with Crankshaft position so that the ECM can determine which cylinder is ready to be fueled by the injector. The polarity of camshaft sensor signal must be changed only once per crankshaft position.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Check and correct any abnormal engine noise before using the diagnostic table.
Any circuitry that is suspected as causing engine noise complaint should be thoroughly checked for the following conditions :

DTC P0342 - Camshaft Position Sensor Signal

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the CMP sensor connector.
  3. Check for a faulty connector or terminals.
Is the problem found?
-
Go to Step 4
Go to Step 3
3
  1. Turn the Turn the ignition switch to ON.
  2. Disconnect the ECM connector.
  3. Inspect the ECM pins and connector for bent or damaged terminals.
  4. Check the wire between the CMP sensor terminal 2 and ECM connector 22 for an open or short to ground or short to battery voltage while related connectors and wiring harness.
  5. Check the wires between the CMP sensor terminal 1 and ECM connector 17 for an open while moving related connectors and wiring harness.
Is the problem found?
-
Go to Step 4
Go to Step 5
4
  1. Turn the ignition switch to LOCK.
  2. Repair or replace the wire or the connector.
  3. Clear any DTCs from the ECM.
  4. Run the engine.
  5. Perform the diagnostic system check.
Is the repair complete?
-
System OK
-
5
  1. Turn the ignition switch to LOCK.
  2. Replace the CMP sensor.
  3. Clear any DTCs from the ECM.
  4. Run the engine.
  5. Perform the diagnostic system check.
Does DTC P0342 reset?
-
System OK
Go to Step 6
6
  1. Replace the ECM.
  2. Run the engine.
  3. Perform the Diagnostic system check.
Is the replacement complete?
-
Go to Step 7
-
7
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic run and passed?
-
Go to Step 8
-
8
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F31
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0351

Ignition Signal Coil A Fault

Circuit Description

The engine control module (ECM) provides a ground for the electronic spark timing 1 circuit. When the ECM removes the ground path of the ignition primary coil, the magnetic field produced by the coil collapses. The collapsing magnetic field produces a voltage in the secondary coil which fires the spark plug. The circuit between the ECM and the electronic ignition system is monitored for an open circuit, short to voltage, and low voltage. When the ECM detects a problem in the spark timing 1 circuit, it will set DTC P0351.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Check and correct any abnormal engine noise before using the diagnostic table.
Any circuitry that is suspected as causing engine noise complaint should be thoroughly checked for the following conditions :

DTC P0351 - Ignition Signal Coil A Fault

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Check for a faulty connection or a damaged terminal A at the ignition coil.
Is a problem found?
-
Go to Step 8
Go to Step 3
3
Check for a faulty connection or a damaged terminal 31 at the engine control module(ECM) connector.
Is the problem found?
-
Go to Step 8
Go to Step 4
4
  1. Turn the ignition switch to LOCK.
  2. Disconnect the ECM.
  3. Check the ignition control circuit for a short to ground.
Is the problem found?
-
Go to Step 8
Go to Step 5
5
Check the ignition control circuit for a short to battery voltage.
Is the problem found?
-
Go to Step 8
Go to Step 6
6
Check for an open in the ignition control.
Is the problem found?
-
Go to Step 8
Go to Step 7
7
Replace the ECM.
Is the replacement complete?
-
Go to Step 8
-
8
  1. Using the scan tool, clear the Diagnostic Trouble Codes(DTCs).
    • Start the engine and Idle at normal operating temperature.
    • Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 9
-
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F31
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0352

Ignition Signal Coil B Fault

Circuit Description

The engine control module (ECM) provides a ground for the electronic spark timing 3 circuit. When the ECM removes the ground path of the ignition primary coil, the magnetic field produced by the coil collapses. The collapsing magnetic field produces a voltage in the secondary coil, which fires the spark plug. The circuit between the ECM and the electronic ignition system is monitored for an open circuit, short to voltage, and low voltage. When the ECM detects a problem in the spark timing 3 circuit, it will set DTC P0352.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Check and correct any abnormal engine noise before using the diagnostic table.
Any circuitry that is suspected as causing engine noise complaint should be thoroughly checked for the following conditions :

DTC P0352 - Ignition Signal Coil B Fault

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Check for a faulty connection or a damaged terminal C at the ignition coil.
Is a problem found?
-
Go to Step 8
Go to Step 3
3
Check for a faulty connection or a damaged terminal 32 at the engine control module(ECM) connector.
Is the problem found?
-
Go to Step 8
Go to Step 4
4
  1. Turn the ignition switch to LOCK.
  2. Disconnect the ECM.
  3. Check the ignition control circuit for a short to ground.
Is the problem found?
-
Go to Step 8
Go to Step 5
5
Check the ignition control circuit for a short to battery voltage.
Is the problem found?
-
Go to Step 8
Go to Step 6
6
Check for an open in the ignition control.
Is the problem found?
-
Go to Step 8
Go to Step 7
7
Replace the ECM.
Is the replacement complete?
-
Go to Step 8
-
8
  1. Using the scan tool, clear the Diagnostic Trouble Codes(DTCs).
    • Start the engine and Idle at normal operating temperature.
    • Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 9
-
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F50
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0400

Exhaust Gas Recirculation Out of Limit

Circuit Description

An Exhaust Gas Re-circulation (EGR) system is used to lower oxides of nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with a engine control module(ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and the Manifold Absolute Pressure (MAP) sensor. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR position.
The ECM monitors the results of its command through a feedback signal. By sending a 5 volt reference and a ground to the EGR valve, a voltage signal representing the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The actual EGR position should always be near the commanded or Desired EGR position.
This Diagnostic Trouble Code(DTC) will detect an open or short circuit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

DTC P0400 - Exhaust Gas Recirculation Out of Limit

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to with the engine OFF.
  2. Install the scan tool.
  3. Command the exhaust gas recirculation (EGR) valve to the specified values.
Does the Actual EGR Position follow the desired EGR position?
25%, 50%
75%, 100%
Go to Step 19
Go to Step 3
3
  1. Turn the ignition switch to ON.
  2. Disconnect the EGR valve electrical connector.
  3. With a test light connected to B+, probe the ground circuit to the EGR valve.
Does the test light illuminate?
-
Go to Step 4
Go to Step 5
4
  1. Connect the test light to ground.
  2. Probe the EGR control circuit at terminal 3 to the EGR valve.
  3. Command the EGR valve to the specified values using a scan tool.
After the command is raised, does the test light glow brighter, flash or maintain a steady glow?
25%, 50%
75%, 100%
Go to Step 6
Go to Step 7
5
Repair the open or poor connection in the EGR ground circuit.
Is the repair complete?
-
Go to Step 19
-
6
With a test light still connected to ground, probe the signal circuit at terminal 3.
Does the test light illuminate?
-
Go to Step 8
Go to Step 9
7
With a test light still connected to ground, again probe the signal circuit without commanding the EGR valve with the scan tool.
Does the test light illuminate?
-
Go to Step 10
Go to Step 11
8
Check the signal circuit for a short to voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
9
With a digital voltmeter (DVM) connected to ground, probe the 5V reference circuit at terminal 1.
Is the voltage measured near the specified value?
5V
Go to Step 13
Go to Step 14
10
Check the control circuit for a short to battery voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
11
Connect the test light to B+ and again probe the control circuit at terminal 4.
Does the test light illuminate?
-
Go to Step 15
Go to Step 16
12
Replace the engine control module (ECM).
Is the replacement complete?
-
Go to Step 19
-
13
Check the EGR ground circuit for a poor connection or proper terminal tension at the ECM and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 17
14
Check the 5V reference circuit for a shortage to battery voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
15
Check the control circuit for a shortage to ground and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
16
Check the control circuit for an open or poor connection at the EGR valve electrical connector and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 18
17
Replace the EGR valve.
Is the replacement complete?
-
Go to Step 19
-
18
Check the ECM electrical connector for a poor connection and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
19
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting the DTC as specifiec in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 20
Go to Step 2
20
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F50
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0404

Exhaust Gas Recirculation Opened

Circuit Description

An Exhaust Gas Re-circulation (EGR) system is used to lower oxides of nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with a engine control module(ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and the Manifold Absolute Pressure (MAP) sensor. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR position.
The ECM monitors the results of its command through a feedback signal. By sending a 5 volt reference and a ground to the EGR valve, a voltage signal representing the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The actual EGR position should always be near the commanded or Desired EGR position.
This Diagnostic Trouble Code(DTC) will detect an open or short circuit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears. By watching the Actual EGR and desired EGR positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the Freeze Frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).

DTC P0404 - Exhaust Gas Recirculation Opened

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to with the engine OFF.
  2. Install the scan tool.
  3. Command the exhaust gas recirculation (EGR) valve to the specified values.
Does the Actual EGR Position follow the desired EGR position?
25%, 50%
75%, 100%
Go to Step 19
Go to Step 3
3
  1. Turn the ignition switch to ON.
  2. Disconnect the EGR valve electrical connector.
  3. With a test light connected to B+, probe the ground circuit to the EGR valve.
Does the test light illuminate?
-
Go to Step 4
Go to Step 5
4
  1. Connect the test light to ground.
  2. Probe the EGR control circuit at terminal 3 to the EGR valve.
  3. Command the EGR valve to the specified values using a scan tool.
After the command is raised, does the test light glow brighter, flash or maintain a steady glow?
25%, 50%
75%, 100%
Go to Step 6
Go to Step 7
5
Repair the open or poor connection in the EGR ground circuit.
Is the repair complete?
-
Go to Step 19
-
6
With a test light still connected to ground, probe the signal circuit at terminal 3.
Does the test light illuminate?
-
Go to Step 8
Go to Step 9
7
With a test light still connected to ground, again probe the signal circuit without commanding the EGR valve with the scan tool.
Does the test light illuminate?
-
Go to Step 10
Go to Step 11
8
Check the signal circuit for a short to voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
9
With a digital voltmeter (DVM) connected to ground, probe the 5V reference circuit at terminal 1.
Is the voltage measured near the specified value?
5V
Go to Step 13
Go to Step 14
10
Check the control circuit for a short to battery voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
11
Connect the test light to B+ and again probe the control circuit at terminal 4.
Does the test light illuminate?
-
Go to Step 15
Go to Step 16
12
Replace the engine control module (ECM).
Is the replacement complete?
-
Go to Step 19
-
13
Check the EGR ground circuit for a poor connection or proper terminal tension at the ECM and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 17
14
Check the 5V reference circuit for a shortage to battery voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
15
Check the control circuit for a shortage to ground and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
16
Check the control circuit for an open or poor connection at the EGR valve electrical connector and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 18
17
Replace the EGR valve.
Is the replacement complete?
-
Go to Step 19
-
18
Check the ECM electrical connector for a poor connection and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
19
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting the DTC as specifiec in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 20
Go to Step 2
20
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F50
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0405

EGR Pintle Position Sensor Low Voltage

Circuit Description

An Exhaust Gas Re-circulation (EGR) system is used to lower oxides of nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with a engine control module(ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and the Manifold Absolute Pressure (MAP) sensor. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR position.
The ECM monitors the results of its command through a feedback signal. By sending a 5 volt reference and a ground to the EGR valve, a voltage signal representing the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The actual EGR position should always be near the commanded or Desired EGR position.
This Diagnostic Trouble Code(DTC) will detect an open or short circuit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears. By watching the Actual EGR and desired EGR positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the Freeze Frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).

DTC P0405 - EGR Pintle Position Sensor Low Voltage

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch ON with the engine OFF.
  2. Install the scan tool.
  3. Command the Exhaust Gas Recirculation (EGR) valve to the specified values.
Does the Actual EGR Position follow the desired EGR position?
25%, 50%
75%, 100%
Go to Step 15
Go to Step 3
3
  1. Turn the ignition switch ON with the engine OFF.
  2. Disconnect the EGR valve electrical connector.
  3. With a Digital Voltmeter (DVM) connected to ground, probe the 5 volt reference circuit at terminal 1 to the EGR valve.
Does the DVM read near the specified value?
5V
Go to Step 4
Go to Step 5
4
Jumper the 5 volt reference circuit to the signal circuit at terminals 1 and 3.
Does the actual EGR position display the specified value ?
100%
Go to Step 6
Go to Step 7
5
  1. Connect the test light to B+.
  2. robe the 5 volt reference circuit to the EGR valve.
Does the test light illuminate?
-
Go to Step 8
Go to Step 9
6
Check the 5 volt reference and signal circuit for a poor connection or proper terminal tension and repair as necessary.
Is a repair necessary?
-
Go to Step 15
Go to Step 10
7
  1. Connect the test light to B+.
  2. Probe the signal circuit at terminal 3 to the EGR valve.
Does the test light illuminate?
-
Go to Step 11
Go to Step 12
8
Check for a short to ground in the EGR valve 5 volt reference circuit and repair as necessary.
Is a repair necessary?
-
Go to Step 15
Go to Step 13
9
Check for an open in the EGR valve 5 volt reference circuit and repair as necessary.
Is a repair necessary?
-
Go to Step 15
Go to Step 14
10
Replace the EGR valve.
Is the action complete?
-
Go to Step 15
-
11
Check for a short to ground in the EGR valve signal circuit and repair as necessary.
Is a repair necessary?
-
Go to Step 15
Go to Step 13
12
Check for an open in the EGR valve signal circuit and repair as necessary.
Is a repair necessary?
-
Go to Step 15
Go to Step 14
13
  1. Turn the ignition OFF.
  2. Replace the Engine Control Module (ECM).
Is the action complete?
-
Go to Step 15
-
14
Check the affected circuit for a poor connection or proper terminal at the ECM and repair as necessary.
Is a repair necessary?
-
Go to Step 15
Go to Step 13
15
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting the DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 16
Go to Step 2
16
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F50
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P0406

EGR Pintle Position Sensor High Voltage

Circuit Description

An Exhaust Gas Re-circulation (EGR) system is used to lower oxides of nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with a engine control module(ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and the Manifold Absolute Pressure (MAP) sensor. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR position.
The ECM monitors the results of its command through a feedback signal. By sending a 5 volt reference and a ground to the EGR valve, a voltage signal representing the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The actual EGR position should always be near the commanded or Desired EGR position.
This Diagnostic Trouble Code(DTC) will detect an open or short circuit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears. By watching the Actual EGR and desired EGR positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the Freeze Frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).

DTC P0406 - EGR Pintle Position Sensor High Voltage

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch ON with the engine OFF.
  2. Install the scan tool.
  3. Command the Exhaust Gas Recirculation (EGR) valve to the specified values.
Does the Actual EGR Position follow the desired EGR position?
25%, 50%
75%, 100%
Go to Step 14
Go to Step 3
3
  1. Turn the ignition switch ON with the engine OFF.
  2. Disconnect the EGR valve electrical connector.
  3. With a Digital Voltmeter (DVM) connected to ground, probe the 5 volt reference circuit at terminal 1 to the EGR valve.
Does the DVM read near the specified value?
5V
Go to Step 4
Go to Step 5
4
Jumper the 5 volt reference circuit to the signal circuit at terminals 1 and 3.
Does the actual EGR position display the specified value ?
100%
Go to Step 6
Go to Step 7
5
  1. Connect the test light to B+.
  2. robe the 5 volt reference circuit to the EGR valve.
Does the test light illuminate?
-
Go to Step 8
Go to Step 9
6
Check the 5 volt reference and signal circuit for a poor connection or proper terminal tension and repair as necessary.
Is a repair necessary?
-
Go to Step 14
Go to Step 10
7
  1. Connect the test light to ground.
  2. Probe the signal circuit at terminal 3 to the EGR valve.
Does the test light illuminate?
-
Go to Step 11
Go to Step 13
8
Check for a short to ground in the EGR valve 5 volt reference circuit and repair as necessary.
Is a repair necessary?
-
Go to Step 14
Go to Step 12
9
Check for an open in the EGR valve 5 volt reference circuit and repair as necessary.
Is a repair necessary?
-
Go to Step 14
Go to Step 13
10
Replace the EGR valve.
Is the action complete?
-
Go to Step 14
-
11
Check for a short to voltage in the EGR valve signal circuit and repair as necessary.
Is a repair necessary?
-
Go to Step 14
Go to Step 12
12
  1. Turn the ignition OFF.
  2. Replace the Engine Control Module (ECM).
Is the action complete?
-
Go to Step 14
-
13
Check the affected circuit for a poor connection or proper terminal at the ECM and repair as necessary.
Is a repair necessary?
-
Go to Step 14
Go to Step 12
14
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting the DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 15
Go to Step 2
15
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK


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