KALOS |
||||||||
|
||||||||
| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the Actual EGR Position follow the desired EGR position?
|
25%, 50%
75%, 100%
|
Go to Step 19
|
Go to Step 3
|
| 3 |
Does the test light illuminate?
|
-
|
Go to Step 4
|
Go to Step 5
|
| 4 |
After the command is raised, does the test light glow brighter, flash or maintain a steady glow?
|
25%, 50%
75%, 100%
|
Go to Step 6
|
Go to Step 7
|
| 5 |
Repair the open or poor connection in the EGR ground circuit.
Is the repair complete?
|
-
|
Go to Step 19
|
-
|
| 6 |
With a test light still connected to ground, probe the signal circuit at terminal 3.
Does the test light illuminate?
|
-
|
Go to Step 8
|
Go to Step 9
|
| 7 |
With a test light still connected to ground, again probe the signal circuit without commanding the EGR valve with the scan tool.
Does the test light illuminate?
|
-
|
Go to Step 10
|
Go to Step 11
|
| 8 |
Check the signal circuit for a short to voltage and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 19
|
Go to Step 12
|
| 9 |
With a digital voltmeter (DVM) connected to ground, probe the 5V reference circuit at terminal 1.
Is the voltage measured near the specified value?
|
5V
|
Go to Step 13
|
Go to Step 14
|
| 10 |
Check the control circuit for a short to battery voltage and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 19
|
Go to Step 12
|
| 11 |
Connect the test light to B+ and again probe the control circuit at terminal 4.
Does the test light illuminate?
|
-
|
Go to Step 15
|
Go to Step 16
|
| 12 |
Replace the engine control module (ECM).
Is the replacement complete?
|
-
|
Go to Step 19
|
-
|
| 13 |
Check the EGR ground circuit for a poor connection or proper terminal tension at the ECM and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 19
|
Go to Step 17
|
| 14 |
Check the 5V reference circuit for a shortage to battery voltage and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 19
|
Go to Step 12
|
| 15 |
Check the control circuit for a shortage to ground and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 19
|
Go to Step 12
|
| 16 |
Check the control circuit for an open or poor connection at the EGR valve electrical connector and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 19
|
Go to Step 18
|
| 17 |
Replace the EGR valve.
Is the replacement complete?
|
-
|
Go to Step 19
|
-
|
| 18 |
Check the ECM electrical connector for a poor connection and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 19
|
Go to Step 12
|
| 19 |
Does the scan tool indicate that this diagnostic ran and passed?
|
-
|
Go to Step 20
|
Go to Step 2
|
| 20 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
Applicable DTC
table
|
System OK
|
| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the Actual EGR Position follow the Desired EGR Position?
|
25%, 50%
75%, 100%
|
Go to Step 13
|
Go to Step 3
|
| 3 |
Disconnect the EGR valve electrical connector.
Is the Actual EGR Position near the specified value?
|
100%
|
Go to Step 4
|
Go to Step 5
|
| 4 |
Check the signal circuit terminal 3 for a short to voltage and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 13
|
Go to Step 6
|
| 5 |
With a Digital Voltmeter (DVM) connected to ground, probe the 5 volt reference circuit terminal 1 to the EGR valve.
Does the DVM read near the specified valve?
|
5V
|
Go to Step 7
|
Go to Step 8
|
| 6 |
Is the repair complete?
|
-
|
Go to Step 13
|
-
|
| 7 |
Does the test light illuminate?
|
-
|
Go to Step 9
|
Go to Step 10
|
| 8 |
Check the 5 volt reference circuit for a short to voltage and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 13
|
Go to Step 6
|
| 9 |
Check the control circuit for a short to voltage and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 13
|
Go to Step 6
|
| 10 |
Check the EGR valve ground circuit for an open or poor connection at the EGR valve electrical connector and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 13
|
Go to Step 12
|
| 11 |
Replace the EGR valve.
Is a action complete?
|
-
|
Go to Step 13
|
-
|
| 12 |
Check the EGR electrical connector for a poor connection and repair as necessary.
Is a repair necessary?
|
-
|
Go to Step 13
|
Go to Step 11
|
| 13 |
Does the scan tool indicate that this diagnostic ran and passed?
|
-
|
Go to Step 14
|
Go to Step 2
|
| 14 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
Applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Turn the Turn the ignition switch to ON.
Is the Malfunction Indicator Lamp(MIL) on steady?
|
-
|
Go to Step 4
|
Go to Step 3
|
| 3 |
Does the scan tool display serial data?
|
-
|
Go to Step 4
|
Try with
another scan
tool
|
| 4 |
Start the engine.
Does the engine start?
|
-
|
Go to Step 5
|
Go to
|
| 5 |
Are any Diagnostic Trouble Codes (DTCs) displayed?
|
-
|
Go to Step 6
|
Try with
another scan
tool
|
| 6 |
Refer to the applicable DTC table.
Is only one DTC identified as valid trouble code P1511?
|
-
|
Go to Step 7
|
Go to Applicable DTC Table and Go to "Multiple DTC"
|
| 7 |
Does the resistance measure with the value specified?
|
0Ω
|
Go to Step 8
|
Go to Step 9
|
| 8 |
Measure resistance between MTIA connector terminal 8 and ECM connector terminal 19.
Does the resistance measure within the value specified?
|
0Ω
|
Go to Step 10
|
Go to Step 11
|
| 9 |
Is the repair complete?
|
-
|
System OK
|
Go to Step 8
|
| 10 |
Is the repair complete?
|
-
|
System OK
|
Go to Step 11
|
| 11 |
Is the repair complete?
|
-
|
System OK
|
Go to Step 12
|
| 12 |
Is the repair complete?
|
-
|
Go to Step 13
|
-
|
| 13 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 14
|
Go to Step 2
|
| 14 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
Applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Turn the Turn the ignition switch to ON.
Is the Malfunction Indicator Lamp(MIL) on steady?
|
-
|
Go to Step 4
|
Go to Step 3
|
| 3 |
Does the scan tool display serial data?
|
-
|
Go to Step 4
|
Try with
another scan
tool
|
| 4 |
Start the engine.
Does the engine start?
|
-
|
Go to Step 5
|
Go to
|
| 5 |
Are any Diagnostic Trouble Codes (DTCs) displayed?
|
-
|
Go to Step 6
|
Try with
another scan
tool
|
| 6 |
Refer to the applicable DTC table.
Is only one DTC identified as valid trouble code P1512?
|
-
|
Go to Step 7
|
Go to Applicable DTC Table and Go to "Multiple DTC"
|
| 7 |
Check if the accel cable of MTIA is not on accel cable stop repair the accel cable as necessary.
Is it necessary?
|
-
|
Go to Step 9
|
Go to Step 8
|
| 8 |
Is the repair complete?
|
-
|
Go to Step 10
|
-
|
| 9 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 10
|
Go to Step 2
|
| 10 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
Applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Turn the Turn the ignition switch to ON.
Is the Malfunction Indicator Lamp(MIL) on steady?
|
-
|
Go to Step 4
|
Go to Step 3
|
| 3 |
Does the scan tool display serial data?
|
-
|
Go to Step 4
|
Try with
another scan
tool
|
| 4 |
Start the engine.
Does the engine start?
|
-
|
Go to Step 5
|
Go to
|
| 5 |
Turn the Turn the ignition switch to ON.
Are any Diagnostic Trouble Codes (DTCs) displayed?
|
-
|
Go to Step 6
|
Try with
another scan
tool
|
| 6 |
Refer to the applicable DTC table.
Is only one DTC identified as valid trouble code P1513?
|
-
|
Go to Step 7
|
Go to Applicable DTC Table and Go to "Multiple DTC"
|
| 7 |
Does the resistance measure with the value specified?
|
0Ω
|
Go to Step 8
|
Go to Step 9
|
| 8 |
Measure resistance between MTIA connector terminal 8 and ECM connector terminal 19.
Does the resistance measure within the value specified?
|
0Ω
|
Go to Step 10
|
Go to Step 11
|
| 9 |
Is the repair complete?
|
-
|
System OK
|
Go to Step 8
|
| 10 |
Is the repair complete?
|
-
|
System OK
|
Go to Step 11
|
| 11 |
Is the repair complete?
|
-
|
System OK
|
Go to Step 12
|
| 12 |
Is the repair complete?
|
-
|
Go to Step 13
|
-
|
| 13 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 14
|
Go to Step 2
|
| 14 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
Applicable DTC
table
|
System OK
|
| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the resistance within the specified value?
|
0Ω
|
Go to Step 3
|
Go to Step 7
|
| 3 |
Does the test light illuminate?
|
-
|
Go to Step 5
|
Go to Step 4
|
| 4 |
Repair a short to battery voltage between the ignition switch terminal and A/C compressor relay terminal 86.
Is the repair complete?
|
-
|
Go to Step 9
|
-
|
| 5 |
Does the test light illuminate?
|
-
|
Go to Step 8
|
Go to Step 6
|
| 6 |
Repair a short to battery voltage between the ECM wiring connector terminal 41 and A/C compressor relay terminal 86.
Is the repair complete?
|
-
|
Go to Step 9
|
-
|
| 7 |
Replace the A/C compressor relay.
Is the replacement complete?
|
-
|
Go to Step 9
|
-
|
| 8 |
Is the repair complete?
|
-
|
Go to Step 9
|
-
|
| 9 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 10
|
Go to Step 2
|
| 10 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|
| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the resistance within the specified value?
|
0Ω
|
Go to Step 3
|
Go to Step 7
|
| 3 |
Does the test light illuminate?
|
-
|
Go to Step 5
|
Go to Step 4
|
| 4 |
Repair a short to ground between the ignition switch and A/C compressor relay terminal 86.
Is the repair complete?
|
-
|
Go to Step 9
|
-
|
| 5 |
Does the test light illuminate?
|
-
|
Go to Step 8
|
Go to Step 6
|
| 6 |
Repair a short to ground between the ECM wiring connector terminal 41 and A/C compressor relay terminal 86.
Is the repair complete?
|
-
|
Go to Step 9
|
-
|
| 7 |
Replace the A/C compressor relay.
Is the replacement complete?
|
-
|
Go to Step 9
|
-
|
| 8 |
Is the repair complete?
|
-
|
Go to Step 9
|
-
|
| 9 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 10
|
Go to Step 2
|
| 10 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the resistance within the specified value?
|
75~85Ω
|
Go to Step 3
|
Go to Step 6
|
| 3 |
Does the test light illuminate?
|
-
|
Go to Step 4
|
Go to
|
| 4 |
Does the test light illuminate?
|
-
|
Go to Step 5
|
Go to Step 7
|
| 5 |
Repair a high voltage between the ECM wiring connector terminal 7 and main relay terminal 86.
Is the repair complete?
|
-
|
Go to Step 7
|
-
|
| 6 |
Replace the main relay.
Is the replacement complete?
|
-
|
Go to Step 7
|
-
|
| 7 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 8
|
Go to Step 2
|
| 8 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the resistance within the specified value?
|
75~85Ω
|
Go to Step 3
|
Go to Step 6
|
| 3 |
Does the test light illuminate?
|
-
|
Go to Step 4
|
Go to
|
| 4 |
Does the test light illuminate?
|
-
|
Go to Step 5
|
Go to Step 7
|
| 5 |
Repair a high voltage between the ECM wiring connector terminal 7 and main relay terminal 86.
Is the repair complete?
|
-
|
Go to Step 7
|
-
|
| 6 |
Replace the main relay.
Is the replacement complete?
|
-
|
Go to Step 7
|
-
|
| 7 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 8
|
Go to Step 2
|
| 8 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Is the communication established between the scan tool and the immobilizer control unit?
|
-
|
Go to Step 3
|
Go to
|
| 3 |
Is the resistance within the specified value?
|
0Ω
|
Go to Step 5
|
Go to Step 4
|
| 4 |
Repair an open circuit between terminal 7 of immobilizer control unit and terminal 56 of the ECM.
Is the repair complete?
|
-
|
Go to Step 8
|
-
|
| 5 |
Check the terminals in immobilizer control unit and the ECM for damages and repair as needed.
Is the repair complete?
|
-
|
Go to Step 8
|
Go to Step 6
|
| 6 |
Replace the immobilizer control unit.
Is the repair complete?
|
-
|
Go to Step 8
|
Go to Step 7
|
| 7 |
Is the repair complete?
|
-
|
Go to Step 8
|
-
|
| 8 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 9
|
Go to Step 2
|
| 9 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Is the communication established between the scan tool and the immobilizer control unit?
|
-
|
Go to Step 3
|
Go to
|
| 3 |
Is the resistance within the specified value?
|
0Ω
|
Go to Step 5
|
Go to Step 4
|
| 4 |
Repair an open circuit between terminal 7 of immobilizer control unit and terminal 56 of the ECM.
Is the repair complete?
|
-
|
Go to Step 8
|
-
|
| 5 |
Check the terminals in immobilizer control unit and the ECM for damages and repair as needed.
Is the repair complete?
|
-
|
Go to Step 8
|
Go to Step 6
|
| 6 |
Replace the immobilizer control unit.
Is the repair complete?
|
-
|
Go to Step 8
|
Go to Step 7
|
| 7 |
Is the repair complete?
|
-
|
Go to Step 8
|
-
|
| 8 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 9
|
Go to Step 2
|
| 9 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the resistance within the specified value?
|
0Ω
|
Go to Step 3
|
Go to Step 6
|
| 3 |
Does the test light illuminate?
|
-
|
Go to Step 4
|
-
|
| 4 |
Is the replacement complete?
|
-
|
Go to Step 6
|
-
|
| 5 |
Repair a short to battery between the ECM wiring connector terminal 39 and cluster wiring connector terminal 18.
Is the repair complete?
|
-
|
Go to Step 6
|
-
|
| 6 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 7
|
Go to Step 2
|
| 7 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|

| Step | Action | Value(s) | Yes | No |
| 1 |
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
|
-
|
Go to Step 2
|
Go to
|
| 2 |
Does the resistance within the specified value?
|
0Ω
|
Go to Step 3
|
Go to Step 6
|
| 3 |
Does the test light illuminate?
|
-
|
Go to Step 4
|
-
|
| 4 |
Is the replacement complete?
|
-
|
Go to Step 6
|
-
|
| 5 |
Repair a short to ground or open between the ECM wiring connector terminal 39 and cluster wiring connector terminal 18.
Is the repair complete?
|
-
|
Go to Step 6
|
-
|
| 6 |
Does the scan tool indicate that this diagnostic has run and passed?
|
-
|
Go to Step 7
|
Go to Step 2
|
| 7 |
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
|
-
|
Go to
applicable DTC
table
|
System OK
|
| © Copyright General Motors Daewoo Europe. All rights reserved |