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T3D11F50
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Diagnostic Trouble Code (DTC) P1403

Exhaust Gas Recirculation Valve Failure

Circuit Description

An Exhaust Gas Re-circulation (EGR) system is used to lower oxides of nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with a engine control module(ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and the Manifold Absolute Pressure (MAP) sensor. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR position.
The ECM monitors the results of its command through a feedback signal. By sending a 5 volt reference and a ground to the EGR valve, a voltage signal representing the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The actual EGR position should always be near the commanded or Desired EGR position.
This Diagnostic Trouble Code(DTC) will detect an open or short circuit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears.
By watching the Actual EGR and desired EGR positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the Freeze Frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).

DTC P1403 - Exhaust Gas Recirculation Valve Failure

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to with the engine OFF.
  2. Install the scan tool.
  3. Command the exhaust gas recirculation (EGR) valve to the specified values.
Does the Actual EGR Position follow the desired EGR position?
25%, 50%
75%, 100%
Go to Step 19
Go to Step 3
3
  1. Turn the ignition switch to ON.
  2. Disconnect the EGR valve electrical connector.
  3. With a test light connected to B+, probe the ground circuit to the EGR valve.
Does the test light illuminate?
-
Go to Step 4
Go to Step 5
4
  1. Connect the test light to ground.
  2. Probe the EGR control circuit at terminal 3 to the EGR valve.
  3. Command the EGR valve to the specified values using a scan tool.
After the command is raised, does the test light glow brighter, flash or maintain a steady glow?
25%, 50%
75%, 100%
Go to Step 6
Go to Step 7
5
Repair the open or poor connection in the EGR ground circuit.
Is the repair complete?
-
Go to Step 19
-
6
With a test light still connected to ground, probe the signal circuit at terminal 3.
Does the test light illuminate?
-
Go to Step 8
Go to Step 9
7
With a test light still connected to ground, again probe the signal circuit without commanding the EGR valve with the scan tool.
Does the test light illuminate?
-
Go to Step 10
Go to Step 11
8
Check the signal circuit for a short to voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
9
With a digital voltmeter (DVM) connected to ground, probe the 5V reference circuit at terminal 1.
Is the voltage measured near the specified value?
5V
Go to Step 13
Go to Step 14
10
Check the control circuit for a short to battery voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
11
Connect the test light to B+ and again probe the control circuit at terminal 4.
Does the test light illuminate?
-
Go to Step 15
Go to Step 16
12
Replace the engine control module (ECM).
Is the replacement complete?
-
Go to Step 19
-
13
Check the EGR ground circuit for a poor connection or proper terminal tension at the ECM and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 17
14
Check the 5V reference circuit for a shortage to battery voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
15
Check the control circuit for a shortage to ground and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
16
Check the control circuit for an open or poor connection at the EGR valve electrical connector and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 18
17
Replace the EGR valve.
Is the replacement complete?
-
Go to Step 19
-
18
Check the ECM electrical connector for a poor connection and repair as necessary.
Is a repair necessary?
-
Go to Step 19
Go to Step 12
19
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting the DTC as specifiec in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 20
Go to Step 2
20
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F50
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1404

Exhaust Gas Recirculation Closed

Circuit Description

An Exhaust Gas Re-circulation (EGR) system is used to lower oxides of nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with a engine control module(ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and the Manifold Absolute Pressure (MAP) sensor. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR position.
The ECM monitors the results of its command through a feedback signal. By sending a 5 volt reference and a ground to the EGR valve, a voltage signal representing the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The actual EGR position should always be near the commanded or Desired EGR position.
This Diagnostic Trouble Code(DTC) will detect an open or short circuit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears. By watching the Actual EGR and desired EGR positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the Freeze Frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).

DTC P1404 - Exhaust Gas Recirculation Closed

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch ON with the engine OFF.
  2. Install the scan tool.
  3. Command the Exhaust Gas Recirculation (EGR) valve to the specified values.
Does the Actual EGR Position follow the Desired EGR Position?
25%, 50%
75%, 100%
Go to Step 13
Go to Step 3
3
Disconnect the EGR valve electrical connector.
Is the Actual EGR Position near the specified value?
100%
Go to Step 4
Go to Step 5
4
Check the signal circuit terminal 3 for a short to voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 13
Go to Step 6
5
With a Digital Voltmeter (DVM) connected to ground, probe the 5 volt reference circuit terminal 1 to the EGR valve.
Does the DVM read near the specified valve?
5V
Go to Step 7
Go to Step 8
6
  1. Turn the ignition OFF.
  2. Replace the Engine Control Module (ECM).
Is the repair complete?
-
Go to Step 13
-
7
  1. Connect a test light to ground.
  2. Probe the EGR control circuit to the EGR valve.
Does the test light illuminate?
-
Go to Step 9
Go to Step 10
8
Check the 5 volt reference circuit for a short to voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 13
Go to Step 6
9
Check the control circuit for a short to voltage and repair as necessary.
Is a repair necessary?
-
Go to Step 13
Go to Step 6
10
Check the EGR valve ground circuit for an open or poor connection at the EGR valve electrical connector and repair as necessary.
Is a repair necessary?
-
Go to Step 13
Go to Step 12
11
Replace the EGR valve.
Is a action complete?
-
Go to Step 13
-
12
Check the EGR electrical connector for a poor connection and repair as necessary.
Is a repair necessary?
-
Go to Step 13
Go to Step 11
13
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting the DTC as specifiec in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 14
Go to Step 2
14
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F21
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1511

Idle Charge Actuator Circuit Fault

Circuit Description

The aim of the MTIA (Main Throttle Idle Actuator) is to control the idle speed with the throttle body itself. The throttle is motorized for low opening angle (0°, 19°). The characteristics of the air flow are not the same for low and high opening angles. As a matter of fact, the gradient of the mass air flow function of TPS is lower for small angles that permits to be more precise during the idle speed control. Out of idle speed the throttle is actuated mechanically by a classical accelcable.
The DC-motor commands the actuator for idle

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1511 - Idle Charge Actuator Circuit Fault

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Turn the Turn the ignition switch to ON.
Is the Malfunction Indicator Lamp(MIL) on steady?
-
Go to Step 4
Go to Step 3
3
  1. Connect the scan tool the DLC.
  2. Turn the Turn the ignition switch to ON.
Does the scan tool display serial data?
-
Go to Step 4
Try with
another scan
tool
4
Start the engine.
Does the engine start?
-
Go to Step 5
Go to
"Engine Cranks But Will Not Run"
5
  1. Turn the ignition switch to LOCK.
  2. Connect the scan tool to the DLC.
  3. Turn the Turn the ignition switch to ON.
Are any Diagnostic Trouble Codes (DTCs) displayed?
-
Go to Step 6
Try with
another scan
tool
6
Refer to the applicable DTC table.
Is only one DTC identified as valid trouble code P1511?
-
Go to Step 7
Go to Applicable DTC Table and Go to "Multiple DTC"
7
  1. Turn the ignition switch to LOCK.
  2. Disconnect the MTIA connector.
  3. Disconnect the ECM connector.
  4. Measure resistance between MTIA connector terminal 4 and ECM connector terminal 43.
Does the resistance measure with the value specified?
Go to Step 8
Go to Step 9
8
Measure resistance between MTIA connector terminal 8 and ECM connector terminal 19.
Does the resistance measure within the value specified?
Go to Step 10
Go to Step 11
9
  1. Repair the wire or the connector terminal as needed.
    • Clear any DTCs from ECM.
    • Perform the diagnostic system check.
Is the repair complete?
-
System OK
Go to Step 8
10
  1. Repair the wire or the connector terminal as needed.
    • Clear any DTCs from ECM.
    • Perform the diagnostic system check.
Is the repair complete?
-
System OK
Go to Step 11
11
  1. Turn the ignition switch to LOCK.
  2. Replace the throttle body assembly.
    • Clear any DTCs from ECM.
    • Perform the diagnostic system check.
Is the repair complete?
-
System OK
Go to Step 12
12
  1. Turn the ignition switch to LOCK.
  2. Replace the ECM.
  3. Perform the diagnostic system check.
Is the repair complete?
-
Go to Step 13
-
13
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 14
Go to Step 2
14
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F21
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1512

Idle Charge Actuator Mechanical Error

Circuit Description

The aim of the MTIA (Main Throttle Idle Actuator) is to control the idle speed with the throttle body itself. The throttle is motorized for low opening angle (0°, 19°). The characteristics of the air flow are not the same for low and high opening angles. As a matter of fact, the gradient of the mass air flow function of TPS is lower for small angles that permits to be more precise during the idle speed control. Out of idle speed the throttle is actuated mechanically by a classical accelcable.
The DC-motor commands the actuator for idle

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1512 - Idle Charge Actuator Mechanical Error

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Turn the Turn the ignition switch to ON.
Is the Malfunction Indicator Lamp(MIL) on steady?
-
Go to Step 4
Go to Step 3
3
  1. Connect the scan tool the DLC.
  2. Turn the Turn the ignition switch to ON.
Does the scan tool display serial data?
-
Go to Step 4
Try with
another scan
tool
4
Start the engine.
Does the engine start?
-
Go to Step 5
Go to
"Engine Cranks But Will Not Run"
5
  1. Turn the ignition switch to LOCK.
  2. Connect the scan tool to the DLC.
  3. Turn the Turn the ignition switch to ON.
Are any Diagnostic Trouble Codes (DTCs) displayed?
-
Go to Step 6
Try with
another scan
tool
6
Refer to the applicable DTC table.
Is only one DTC identified as valid trouble code P1512?
-
Go to Step 7
Go to Applicable DTC Table and Go to "Multiple DTC"
7
Check if the accel cable of MTIA is not on accel cable stop repair the accel cable as necessary.
Is it necessary?
-
Go to Step 9
Go to Step 8
8
  1. Turn the ignition switch to LOCK.
  2. Replace the throttle body assembly.
  3. Clear any DTCs from ECM.
  4. Perform the diagnostic system check.
Is the repair complete?
-
Go to Step 10
-
9
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 10
Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F21
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1513

Idle Charge Actuator Functional Error

Circuit Description

The aim of the MTIA (Main Throttle Idle Actuator) is to control the idle speed with the throttle body itself. The throttle is motorized for low opening angle (0°, 19°). The characteristics of the air flow are not the same for low and high opening angles. As a matter of fact, the gradient of the mass air flow function of TPS is lower for small angles that permits to be more precise during the idle speed control. Out of idle speed the throttle is actuated mechanically by a classical accelcable.
The DC-motor commands the actuator for idle

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1513 - Idle Charge Actuator Functional Error

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Turn the Turn the ignition switch to ON.
Is the Malfunction Indicator Lamp(MIL) on steady?
-
Go to Step 4
Go to Step 3
3
  1. Connect the scan tool the DLC.
  2. Turn the Turn the ignition switch to ON.
Does the scan tool display serial data?
-
Go to Step 4
Try with
another scan
tool
4
Start the engine.
Does the engine start?
-
Go to Step 5
Go to
"Engine Cranks But Will Not Run"
5
  1. Turn the ignition switch to LOCK.
  2. Connect the scan tool to the DLC.
Turn the Turn the ignition switch to ON.
Are any Diagnostic Trouble Codes (DTCs) displayed?
-
Go to Step 6
Try with
another scan
tool
6
Refer to the applicable DTC table.
Is only one DTC identified as valid trouble code P1513?
-
Go to Step 7
Go to Applicable DTC Table and Go to "Multiple DTC"
7
  1. Turn the ignition switch to LOCK.
  2. Disconnect the MTIA connector.
  3. Disconnect the ECM connector.
  4. Measure resistance between MTIA connector terminal 4 and ECM connector terminal 43.
Does the resistance measure with the value specified?
Go to Step 8
Go to Step 9
8
Measure resistance between MTIA connector terminal 8 and ECM connector terminal 19.
Does the resistance measure within the value specified?
Go to Step 10
Go to Step 11
9
  1. Repair the wire or the connector terminal as needed.
  2. Clear any DTCs from ECM.
  3. Perform the diagnostic system check.
Is the repair complete?
-
System OK
Go to Step 8
10
  1. Repair the wire or the connector terminal as needed.
  2. Clear any DTCs from ECM.
  3. Perform the diagnostic system check.
Is the repair complete?
-
System OK
Go to Step 11
11
  1. Turn the ignition switch to LOCK.
  2. Replace the throttle body assembly.
    • Clear any DTCs from ECM.
    • Perform the diagnostic system check.
Is the repair complete?
-
System OK
Go to Step 12
12
  1. Turn the ignition switch to LOCK.
  2. Replace the ECM.
  3. Perform the diagnostic system check.
Is the repair complete?
-
Go to Step 13
-
13
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 14
Go to Step 2
14
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

T3D11F52
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1537

A/C Compressor Relay High Voltage

Circuit Description

The A/C system uses an A/C refrigerant pressure sensor mounted in the high pressure side of the A/C refrigerant system to monitor A/C refrigerant pressure. The engine control module (ECM) uses this information to turn ON the engine coolant fans when the A/C refrigerant pressure is high and to keep the compressor disengaged when A/C refrigerant pressure is excessively high or low.
The air conditioning pressure (ACP) sensor operates like other 3-wire sensors. The ECM applies a 5.0 volt reference and a sensor ground to the sensor. Changes in the A/C refrigerant pressure will causes the ACP sensor input to the ECM to vary. The ECM monitors the ACP sensor signal circuit and can determine when the signal is out of the possible range of the sensor. When the signal is out of range for a prolonged period of time, the ECM will not allow the A/C compressor clutch to engage. This is done to protect the compressor.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Inspect harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection at the ECM.
Inspect the wiring harness for damage. If the harness appears to be OK, observe the A/C pressure display on the scan tool while moving the connectors and wiring harnesses related to the ACP sensor. A change in the A/C pressure display will indicate the location of the fault.
If DTC P1537 cannot be duplicated, reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to set occurs. This may assist in diagnosing the condition.

DTC P1537 - A/C Compressor Relay High Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the A/C compressor relay.
  3. Measure the resistance between A/C compressor relay terminals 85 and 86.
Does the resistance within the specified value?
Go to Step 3
Go to Step 7
3
  1. Turn the ignition switch to LOCK.
  2. With the test light, connected to ground, probe the ignition feed circuit, at terminal 86 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 5
Go to Step 4
4
Repair a short to battery voltage between the ignition switch terminal and A/C compressor relay terminal 86.
Is the repair complete?
-
Go to Step 9
-
5
  1. Turn the ignition switch to LOCK.
  2. Disconnect the ECM.
  3. With the test light, connected to ground, probe the ignition feed circuit, at terminal 85 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 8
Go to Step 6
6
Repair a short to battery voltage between the ECM wiring connector terminal 41 and A/C compressor relay terminal 86.
Is the repair complete?
-
Go to Step 9
-
7
Replace the A/C compressor relay.
Is the replacement complete?
-
Go to Step 9
-
8
  1. Turn the ignition switch to LOCK.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 9
-
9
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 10
Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F52
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1538

A/C Compressor Relay Low Voltage

Circuit Description

The A/C system uses an A/C refrigerant pressure sensor mounted in the high pressure side of the A/C refrigerant system to monitor A/C refrigerant pressure. The engine control module (ECM) uses this information to turn ON the engine coolant fans when the A/C refrigerant pressure is high and to keep the compressor disengaged when A/C refrigerant pressure is excessively high or low.
The air conditioning pressure (ACP) sensor operates like other 3-wire sensors. The ECM applies a 5.0 volt reference and a sensor ground to the sensor. Changes in the A/C refrigerant pressure will causes the ACP sensor input to the ECM to vary. The ECM monitors the ACP sensor signal circuit and can determine when the signal is out of the possible range of the sensor. When the signal is out of range for a prolonged period of time, the ECM will not allow the A/C compressor clutch to engage. This is done to protect the compressor.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Inspect harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection at the ECM.
Inspect the wiring harness for damage. If the harness appears to be OK, observe the A/C pressure display on the scan tool while moving the connectors and wiring harnesses related to the ACP sensor. A change in the A/C pressure display will indicate the location of the fault.
If DTC P1538 cannot be duplicated, reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to set occurs. This may assist in diagnosing the condition.

DTC P1538 - A/C Compressor Relay Low Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the A/C compressor relay.
  3. Measure the resistance between A/C compressor relay terminals 85 and 86.
Does the resistance within the specified value?
Go to Step 3
Go to Step 7
3
  1. Turn the ignition switch to LOCK.
  2. With the test light, connected to ground, probe the ignition feed circuit, at terminal 86 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 5
Go to Step 4
4
Repair a short to ground between the ignition switch and A/C compressor relay terminal 86.
Is the repair complete?
-
Go to Step 9
-
5
  1. Turn the ignition switch to LOCK.
  2. Disconnect the ECM.
  3. With the test light, connected to ground, probe the ignition feed circuit, at terminal 86 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 8
Go to Step 6
6
Repair a short to ground between the ECM wiring connector terminal 41 and A/C compressor relay terminal 86.
Is the repair complete?
-
Go to Step 9
-
7
Replace the A/C compressor relay.
Is the replacement complete?
-
Go to Step 9
-
8
  1. Turn the ignition switch to LOCK.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 9
-
9
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 10
Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F19
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1610

Main Relay High Voltage

Circuit Description

When the ignition switch to ON, main relay will grounded to ECM internal ground by ECM controlling.
A system voltage Diagnostic Trouble Code (DTC) will set whenever the voltage is below a calibrated value.

Conditions for Setting the DTC

Action Taken When the DTCs Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Inspect harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection at the ECM.
Inspect the wiring harness for damage. If the harness appears to be OK, observe the A/C pressure display on the scan tool while moving the connectors and wiring harnesses related to the ACP sensor. A change in the A/C pressure display will indicate the location of the fault.
If DTC P1610 cannot be duplicated, reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to set occurs. This may assist in diagnosing the condition.

DTC P1610 - Main Relay High Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Disconnect the main relay.
  2. Measure the resistance between main relay terminals 85 and 86.
Does the resistance within the specified value?
75~85Ω
Go to Step 3
Go to Step 6
3
  1. Turn the ignition switch to LOCK.
  2. With the test light, connected to ground, probe the ignition feed circuit, at terminal 86 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Turn the ignition switch to LOCK.
  2. Disconnect the ECM wiring harness connector.
  3. With the test light, connected to ground, probe the ignition feed circuit, at terminal 86 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 5
Go to Step 7
5
Repair a high voltage between the ECM wiring connector terminal 7 and main relay terminal 86.
Is the repair complete?
-
Go to Step 7
-
6
Replace the main relay.
Is the replacement complete?
-
Go to Step 7
-
7
  1. Using the scan tool, clear the Diagnostic Trouble Codes(DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 8
Go to Step 2
8
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F19
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1611

Main Relay Low Voltage

Circuit Description

When the ignition switch to ON, main relay will grounded to ECM internal ground by ECM controlling.
A system voltage Diagnostic Trouble Code (DTC) will set whenever the voltage is below a calibrated value.

Conditions for Setting the DTC

Action Taken When the DTCs Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Inspect harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection at the ECM.
Inspect the wiring harness for damage. If the harness appears to be OK, observe the A/C pressure display on the scan tool while moving the connectors and wiring harnesses related to the ACP sensor. A change in the A/C pressure display will indicate the location of the fault.
If DTC P1611 cannot be duplicated, reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to set occurs. This may assist in diagnosing the condition.

DTC P1611 - Main Relay Low Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Disconnect the main relay.
  2. Measure the resistance between main relay terminals 85 and 86.
Does the resistance within the specified value?
75~85Ω
Go to Step 3
Go to Step 6
3
  1. Turn the ignition switch to LOCK.
  2. With the test light, connected to ground, probe the ignition feed circuit, at terminal 86 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Turn the ignition switch to LOCK.
  2. Disconnect the ECM wiring harness connector.
  3. With the test light, connected to ground, probe the ignition feed circuit, at terminal 86 in the relay harness connector.
Does the test light illuminate?
-
Go to Step 5
Go to Step 7
5
Repair a high voltage between the ECM wiring connector terminal 7 and main relay terminal 86.
Is the repair complete?
-
Go to Step 7
-
6
Replace the main relay.
Is the replacement complete?
-
Go to Step 7
-
7
  1. Using the scan tool, clear the Diagnostic Trouble Codes(DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 8
Go to Step 2
8
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F37
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1628

Immobilizer No Successful Communication

Circuit Description

When the ignition switch is turned to ON, the key tested by immobilizer anti-theft system. While the key code is being read by immobilizer control unit or integrated anti-theft control unit, the engine can start run with any key that will turn the lock cylinder. the key code is read and compared with key codes that have been stored in the memory of the immobilizer control unit. If a valid key is detected, the immobilizer control unit sends a serial data release message to the Engine Control Module (ECM). Included in the release message is an identification (ID) code which assures that neither the immobilizer control unit nor the ECM have been substituted to defeat the system. If the ECM receives an invalid release message, the ECM performs the following action:

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

DTC P1628 - Immobilizer No Successful Communication

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition OFF.
  2. Install a scan too to the Data Link Connector (DLC).
  3. Turn the ignition ON.
  4. Select IMMOBILIZER DIAGNOSIS STATUS from the scan tool menu.
Is the communication established between the scan tool and the immobilizer control unit?
-
Go to Step 3
Go to
Section 9T, Immobillzer Anti-Theft System
3
  1. Turn the ignition OFF.
  2. Disconnect the Immobilizer Control Unit and Engine Control Module (ECM) connectors.
  3. Measure the resistance between terminal 7 of immoblizer control unit and terminal 56 of the ECM.
Is the resistance within the specified value?
Go to Step 5
Go to Step 4
4
Repair an open circuit between terminal 7 of immobilizer control unit and terminal 56 of the ECM.
Is the repair complete?
-
Go to Step 8
-
5
Check the terminals in immobilizer control unit and the ECM for damages and repair as needed.
Is the repair complete?
-
Go to Step 8
Go to Step 6
6
Replace the immobilizer control unit.
Is the repair complete?
-
Go to Step 8
Go to Step 7
7
  1. Turn the ignition OFF.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 8
-
8
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 9
Go to Step 2
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F37
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1629

Immobilizer Wrong Computation

Circuit Description

When the ignition switch is turned to ON, the key tested by immobilizer anti-theft system. While the key code is being read by immobilizer control unit or integrated anti-theft control unit, the engine can start run with any key that will turn the lock cylinder. the key code is read and compared with key codes that have been stored in the memory of the immobilizer control unit. If a valid key is detected, the immobilizer control unit sends a serial data release message to the Engine Control Module (ECM). Included in the release message is an identification (ID) code which assures that neither the immobilizer control unit nor the ECM have been substituted to defeat the system. If the ECM receives an invalid release message, the ECM performs the following action:
A Diagnostic Trouble Code (DTC) will stored if detect communication link failure between the ECM and immobilizer control unit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

DTC P1629 - Immobilizer Wrong Computation

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition OFF.
  2. Install a scan too to the Data Link Connector (DLC).
  3. Turn the ignition ON.
  4. Select IMMOBILIZER DIAGNOSIS STATUS from the scan tool menu.
Is the communication established between the scan tool and the immobilizer control unit?
-
Go to Step 3
Go to
Section 9T, Immobillzer Anti-Theft System
3
  1. Turn the ignition OFF.
  2. Disconnect the Immobilizer Control Unit and Engine Control Module (ECM) connectors.
  3. Measure the resistance between terminal 7 of immoblizer control unit and terminal 56 of the ECM.
Is the resistance within the specified value?
Go to Step 5
Go to Step 4
4
Repair an open circuit between terminal 7 of immobilizer control unit and terminal 56 of the ECM.
Is the repair complete?
-
Go to Step 8
-
5
Check the terminals in immobilizer control unit and the ECM for damages and repair as needed.
Is the repair complete?
-
Go to Step 8
Go to Step 6
6
Replace the immobilizer control unit.
Is the repair complete?
-
Go to Step 8
Go to Step 7
7
  1. Turn the ignition OFF.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 8
-
8
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 9
Go to Step 2
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F17
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1660

Malfunction Indicator Lamp (MIL) High Voltage

Circuit Description

When the ignition switch to ON, the Malfunction Indicator Lamp (MIL) is ON steady.
When the engine cranking, the Malfunction Indicator Lamp (MIL) is OFF after one flashing time.
If a system have some difficulties, the Malfunction Indicator Lamp (MIL) is ON.

Conditions for Setting the DTC

Action Taken When the DTCs Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1660 - Malfunction Indicator Lamp (MIL) High Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the cluster wiring connector.
  3. With the test light, connected to ground, probe the ignition feed circuit, at terminal 18 in the harness connector.
Does the resistance within the specified value?
Go to Step 3
Go to Step 6
3
  1. Turn the ignition switch to LOCK.
  2. With the test light, connected to ground, probe the ignition feed circuit, at ECM wiring connector terminal 39.
Does the test light illuminate?
-
Go to Step 4
-
4
  1. Turn the ignition switch to LOCK.
  2. Replace the cluster.
Is the replacement complete?
-
Go to Step 6
-
5
Repair a short to battery between the ECM wiring connector terminal 39 and cluster wiring connector terminal 18.
Is the repair complete?
-
Go to Step 6
-
6
  1. Using the scan tool, clear the Diagnostic Trouble Codes(DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 7
Go to Step 2
7
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F17
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1661

Malfunction Indicator Lamp (MIL) Low Voltage

Circuit Description

When the ignition switch to ON, the Malfunction Indicator Lamp (MIL) is ON steady.
When the engine cranking, the Malfunction Indicator Lamp (MIL) is OFF after one flashing time.
If a system have some difficulties, the Malfunction Indicator Lamp (MIL) is ON.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1661 - Malfunction Indicator Lamp (MIL) Low Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the cluster wiring connector.
  3. With the test light, connected to ground, probe the ignition feed circuit, at terminal 18 in the harness connector.
Does the resistance within the specified value?
Go to Step 3
Go to Step 6
3
  1. Turn the ignition switch to LOCK.
  2. With the test light, connected to ground, probe the ignition feed circuit, at ECM wiring connector terminal 39.
Does the test light illuminate?
-
Go to Step 4
-
4
  1. Turn the ignition switch to LOCK.
  2. Replace the cluster.
Is the replacement complete?
-
Go to Step 6
-
5
Repair a short to ground or open between the ECM wiring connector terminal 39 and cluster wiring connector terminal 18.
Is the repair complete?
-
Go to Step 6
-
6
  1. Using the scan tool, clear the Diagnostic Trouble Codes(DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 7
Go to Step 2
7
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK


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