To the top of the document
KALOS
To Previous Page To Next Page
GMDE Start Page Load static TOC Load dynamic TOC Help?




MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE



T3B19B31
Display graphicTranslations of text in graphics


Headlamps (Hatchback)

Removal Procedure

  1. Remove the radiator grille.
  2. Remove the headlamp mounting bolts.
  3. Disconnect the electrical connectors.


  4. T3B19B32
    Display graphicTranslations of text in graphics


  5. Remove the headlamp assembly.
  6. Remove the cap concealing the headlamp bulb.
  7. Disconnect the headlamp bulb electrical connector.
  8. Remove the retaining wire.
  9. Remove the headlamp bulb.


T3B19B32
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the headlamp bulb.
  2. Install the retaining wire.
  3. Connect the headlamp bulb electrical connector.
  4. Install the cap concealing the headlamp bulb.


  5. T3B19B31
    Display graphicTranslations of text in graphics


  6. Connect the electrical connectors.
  7. Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  8. Install the headlamp assembly with the bolts.
  9. Tighten
    Tighten the headlamp assembly bolts to 6 N•m (53 lb-in).

  10. Install the radiator grille.


T3B19B11
Display graphicTranslations of text in graphics


Headlamps (Notchback)

Removal Procedure

  1. Remove the radiator grille.
  2. Remove the headlamp mounting bolts.
  3. Disconnect the electrical connectors.


  4. T3B19B12
    Display graphicTranslations of text in graphics


  5. Remove the headlamp assembly.
  6. Remove the cap concealing the headlamp bulb.
  7. Disconnect the headlamp bulb electrical connector.
  8. Remove the retaining wire.
  9. Remove the headlamp bulb.


T3B19B12
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the headlamp bulb.
  2. Install the retaining wire.
  3. Connect the headlamp bulb electrical connector.
  4. Install the cap concealing the headlamp bulb.


  5. T3B19B11
    Display graphicTranslations of text in graphics


  6. Connect the electrical connectors.
  7. Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  8. Install the headlamp assembly with the bolts.
  9. Tighten
    Tighten the headlamp assembly bolts to 6 N•m (53 lb-in).

  10. Install the radiator grille.


T3B19B32
Display graphicTranslations of text in graphics


Turn Signal Lamps (Hatchback)

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the headlamp. Refer to "Headlamp" in this section.
  3. Remove the turn signel lamp bulb.


T3B19B32
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the turn signal lamp bulb.
  2. Install the headlamp. Refer to "Headlamp" in this section.
  3. Connect the negative battery cable.


T3B19B13
Display graphicTranslations of text in graphics


Turn Signal Lamps (Notchback)

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the headlamp. Refer to "Headlamp" in this section.
  3. Remove the screws and the turn signal lamp assembly.
  4. Disconnect the electrical connector.
  5. Remove the bulb.


T3B19B13
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the bulb.
  2. Connect the electrical connector.
  3. Install the turn signal lamp assembly with the screws.
  4. Install the headlamp. Refer to "Headlamp" in this section.
  5. Connect the negative battery cable.


T3B19B17
Display graphicTranslations of text in graphics


Daytime Running Lamp Module

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the instrument panel low cover.
  3. Reach underneath the instrument panel and remove the bolts and the daytime running lamp module.
  4. Disconnect the electrical connector.


T3B19B17
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the daytime running lamp module with the bolts.
  2. Tighten
    Tighten the daytime running lamp module bolts to 2.5 N•m (22 lb-in).

  3. Connect the electrical connector.
  4. Install the instrument panel lower cover.
  5. Connect the negative battery cable.


T3B19B18
Display graphicTranslations of text in graphics


Side Turn Signal Lamps

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Slide the side turn signal lamp rearward.
  3. Remove the lamp.
  4. Disconnect the electrical connector.


T3B19B18
Display graphicTranslations of text in graphics


Installation Procedure

  1. Connect the electrical connector.
  2. Install the side turn signal lamp.
  3. Connect the negative battery cable.


T3B19B19
Display graphicTranslations of text in graphics


Rear Combination Lamps (Notchback)

Removal Procedure

  1. Remove the luggage compartment rear quarter trim panel.
  2. Disconnect the electrical connectors.
  3. Remove the screws and the lamp assembly.
  4. Remove the bulb(s).


T3B19B19
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the bulb(s).
  2. Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  3. Install the lamp assembly with the screws.
  4. Tighten
    Tighten the taillamp assembly nuts to 3 N•m (27 lb-in).

  5. Connect the electrical connectors.
  6. Install the luggage compartment rear quarter trim panel.


T3B19B20
Display graphicTranslations of text in graphics


Rear Combination Lamps (hatchback)

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the taillamp assembly screws.
  3. Slide the taillamp assembly toward the hatch opening and remove it.
  4. Remove the bulbs.


T3B19B20
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the bulbs.
  2. Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  3. Install the taillamp assembly with the screws.
  4. Tighten
    Tighten the taillamp assembly screws to 3 N•m(27 lb-in).

  5. Connect the negative battery cable.


T3B19B21
Display graphicTranslations of text in graphics


Center High-Mounted Stop Lamp (Notchback)

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Open the rear deck lid.
  3. Remove the screws and the CHMSL.
  4. Remove the center high-mounted stoplamp (CHMSL) bulb.


T3B19B21
Display graphicTranslations of text in graphics


Installation Procedure

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  1. Install the CHMSL bulb.
  2. Install the CHMSL with the screws.
  3. Connect the negative battery cable.


T3B19B22
Display graphicTranslations of text in graphics


Center High-Mounted Stop Lamp (Hatchback)

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Open the hatchback door.
  3. Pry open the center high-mounted stoplamp (CHMSL) access coverwith a screwdriver.
  4. Disconnect the electrical connector.
  5. Remove the screws and the CHMSL.


T3B19B22
Display graphicTranslations of text in graphics


Installation Procedure

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  1. Install the CHMSL with the screws.
  2. Tighten
    Tighten the CHMSL mounting screws to 3 N•m (27 lb-in).

  3. Connect the electrical connector.
  4. Close the CHMSL access cover.
  5. Connect the negative battery cable.


T3B19B23
Display graphicTranslations of text in graphics


Fog Lamps

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the nuts securing the fog lamp assembly.
  3. Remove the fog lamp assembly.
  4. Disconnect the electrical connector.


  5. T3B19B24
    Display graphicTranslations of text in graphics


  6. Remove the bulb.


T3B19B24
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the bulb.
  2. Connect the electrical connector.


  3. T3B19B23
    Display graphicTranslations of text in graphics


  4. Install the fog lamp assembly.
  5. Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  6. Secure the fog lamp assembly with the nuts.
  7. Connect the negative battery cable.


T3B19B25
Display graphicTranslations of text in graphics


License Plate Lamp (Typical)

Removal Procedure

  1. Remove the screws.
  2. Disconnect the electrical connector.
  3. Remove the lamp assembly.
  4. Remove the bulb.


T3B19B25
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install a new bulb.
  2. Connect the electrical connector.
  3. Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  4. Install the lamp assembly with the screws.
  5. Tighten
    Tighten the license plate lamp screws to 1.5 N•m (13 lb-in).



T3B19B26
Display graphicTranslations of text in graphics


Door Jamb Switch

Removal Procedure

  1. Remove the screw and the door jamb switch.
  2. Disconnect the electrical connector.


T3B19B26
Display graphicTranslations of text in graphics


Installation Procedure

  1. Connect the electrical connector.
  2. Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  3. Install the door jamb switch with the screw.
  4. Tighten
    Tighten the door jamb switch screw to 4.5 N•m (40 lb-in).



T3B19B27
Display graphicTranslations of text in graphics


Interior Courtesy Lamp

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Pry off the interior courtesy lamp lens by inserting a screwdriver into the recess along the edge of the lens.
  3. Remove the screws and the interior courtesy lamp housing from the headliner.


  4. T3B19B28
    Display graphicTranslations of text in graphics


  5. Disconnect the electrical connector.
  6. Remove the bulb.


T3B19B28
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install a new bulb.
  2. Connect the electrical connector.


  3. T3B19B27
    Display graphicTranslations of text in graphics


    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  4. Install the interior courtesy lamp housing to the headliner with the screws.
  5. Tighten
    Tighten the interior courtesy lamp housing screws to 2.5 N•m (22 lb-in).

  6. Press the courtesy lamp lens onto the housing.
  7. Connect the negative battery cable.


T3B19B29
Display graphicTranslations of text in graphics


Luggage Compartment Lamp (Typical)

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Gently pry the luggage compartment lamp off by inserting a flathead screwdriver into the recess on the edge of the lamp.
  3. Disconnect the electrical connector.
  4. Remove the bulb.


T3B19B29
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install a new bulb.
  2. Connect the electrical connector.
  3. Insert the luggage compartment lamp into the recess and press the lens into place.
  4. Connect the negative battery cable.


T4B19B02
Display graphicTranslations of text in graphics


Battery Saver

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the instrument panel low cover.
  3. Remove the screws and the battery saver.
  4. Disconnect the electrical connector.


T4B19B02
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the battery saver with the screws.
  2. Connect the electrical connector.
  3. Install the instrument panel low cover.
  4. Connect the negative battery cable.


To Previous Page To Next Page
© Copyright General Motors Daewoo Europe. All rights reserved