MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE


Headlamps (Hatchback)
Removal Procedure
- Remove the radiator grille.
- Remove the headlamp mounting bolts.
- Disconnect the electrical connectors.


- Remove the headlamp assembly.
- Remove the cap concealing the headlamp bulb.
- Disconnect the headlamp bulb electrical connector.
- Remove the retaining wire.
- Remove the headlamp bulb.


Installation Procedure
- Install the headlamp bulb.
- Install the retaining wire.
- Connect the headlamp bulb electrical connector.
- Install the cap concealing the headlamp bulb.


- Connect the electrical connectors.
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the headlamp assembly with the bolts.
Tighten
Tighten the headlamp assembly bolts to 6 N•m (53 lb-in).
- Install the radiator grille.


Headlamps (Notchback)
Removal Procedure
- Remove the radiator grille.
- Remove the headlamp mounting bolts.
- Disconnect the electrical connectors.


- Remove the headlamp assembly.
- Remove the cap concealing the headlamp bulb.
- Disconnect the headlamp bulb electrical connector.
- Remove the retaining wire.
- Remove the headlamp bulb.


Installation Procedure
- Install the headlamp bulb.
- Install the retaining wire.
- Connect the headlamp bulb electrical connector.
- Install the cap concealing the headlamp bulb.


- Connect the electrical connectors.
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the headlamp assembly with the bolts.
Tighten
Tighten the headlamp assembly bolts to 6 N•m (53 lb-in).
- Install the radiator grille.


Turn Signal Lamps (Hatchback)
Removal Procedure
- Disconnect the negative battery cable.
- Remove the headlamp. Refer to "Headlamp"
in this section.
- Remove the turn signel lamp bulb.


Installation Procedure
- Install the turn signal lamp bulb.
- Install the headlamp. Refer to "Headlamp"
in this section.
- Connect the negative battery cable.


Turn Signal Lamps (Notchback)
Removal Procedure
- Disconnect the negative battery cable.
- Remove the headlamp. Refer to "Headlamp"
in this section.
- Remove the screws and the turn signal lamp assembly.
- Disconnect the electrical connector.
- Remove the bulb.


Installation Procedure
- Install the bulb.
- Connect the electrical connector.
- Install the turn signal lamp assembly with the screws.
- Install the headlamp. Refer to "Headlamp"
in this section.
- Connect the negative battery cable.


Daytime Running Lamp Module
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument panel low cover.
- Reach underneath the instrument panel and remove the bolts and the daytime running lamp module.
- Disconnect the electrical connector.


Installation Procedure
- Install the daytime running lamp module with the bolts.
Tighten
Tighten the daytime running lamp module bolts to 2.5 N•m (22 lb-in).
- Connect the electrical connector.
- Install the instrument panel lower cover.
- Connect the negative battery cable.


Side Turn Signal Lamps
Removal Procedure
- Disconnect the negative battery cable.
- Slide the side turn signal lamp rearward.
- Remove the lamp.
- Disconnect the electrical connector.


Installation Procedure
- Connect the electrical connector.
- Install the side turn signal lamp.
- Connect the negative battery cable.


Rear Combination Lamps (Notchback)
Removal Procedure
- Remove the luggage compartment rear quarter trim panel.
- Disconnect the electrical connectors.
- Remove the screws and the lamp assembly.
- Remove the bulb(s).


Installation Procedure
- Install the bulb(s).
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the lamp assembly with the screws.
Tighten
Tighten the taillamp assembly nuts to 3 N•m (27 lb-in).
- Connect the electrical connectors.
- Install the luggage compartment rear quarter trim panel.


Rear Combination Lamps (hatchback)
Removal Procedure
- Disconnect the negative battery cable.
- Remove the taillamp assembly screws.
- Slide the taillamp assembly toward the hatch opening and remove it.
- Remove the bulbs.


Installation Procedure
- Install the bulbs.
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the taillamp assembly with the screws.
Tighten
Tighten the taillamp assembly screws to 3 N•m(27 lb-in).
- Connect the negative battery cable.


Center High-Mounted Stop Lamp (Notchback)
Removal Procedure
- Disconnect the negative battery cable.
- Open the rear deck lid.
- Remove the screws and the CHMSL.
- Remove the center high-mounted stoplamp (CHMSL) bulb.


Installation Procedure
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the CHMSL bulb.
- Install the CHMSL with the screws.
- Connect the negative battery cable.


Center High-Mounted Stop Lamp (Hatchback)
Removal Procedure
- Disconnect the negative battery cable.
- Open the hatchback door.
- Pry open the center high-mounted stoplamp (CHMSL) access coverwith a screwdriver.
- Disconnect the electrical connector.
- Remove the screws and the CHMSL.


Installation Procedure
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the CHMSL with the screws.
Tighten
Tighten the CHMSL mounting screws to 3 N•m (27 lb-in).
- Connect the electrical connector.
- Close the CHMSL access cover.
- Connect the negative battery cable.


Fog Lamps
Removal Procedure
- Disconnect the negative battery cable.
- Remove the nuts securing the fog lamp assembly.
- Remove the fog lamp assembly.
- Disconnect the electrical connector.


- Remove the bulb.


Installation Procedure
- Install the bulb.
- Connect the electrical connector.


- Install the fog lamp assembly.
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Secure the fog lamp assembly with the nuts.
- Connect the negative battery cable.


License Plate Lamp (Typical)
Removal Procedure
- Remove the screws.
- Disconnect the electrical connector.
- Remove the lamp assembly.
- Remove the bulb.


Installation Procedure
- Install a new bulb.
- Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the lamp assembly with the screws.
Tighten
Tighten the license plate lamp screws to 1.5 N•m (13 lb-in).


Door Jamb Switch
Removal Procedure
- Remove the screw and the door jamb switch.
- Disconnect the electrical connector.


Installation Procedure
- Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the door jamb switch with the screw.
Tighten
Tighten the door jamb switch screw to 4.5 N•m (40 lb-in).


Interior Courtesy Lamp
Removal Procedure
- Disconnect the negative battery cable.
- Pry off the interior courtesy lamp lens by inserting a screwdriver into the recess along the edge of the lens.
- Remove the screws and the interior courtesy lamp housing from the headliner.


- Disconnect the electrical connector.
- Remove the bulb.


Installation Procedure
- Install a new bulb.
- Connect the electrical connector.


Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the interior courtesy lamp housing to the headliner with the screws.
Tighten
Tighten the interior courtesy lamp housing screws to 2.5 N•m (22 lb-in).
- Press the courtesy lamp lens onto the housing.
- Connect the negative battery cable.


Luggage Compartment Lamp (Typical)
Removal Procedure
- Disconnect the negative battery cable.
- Gently pry the luggage compartment lamp off by inserting a flathead screwdriver into the recess on the edge of the lamp.
- Disconnect the electrical connector.
- Remove the bulb.


Installation Procedure
- Install a new bulb.
- Connect the electrical connector.
- Insert the luggage compartment lamp into the recess and press the lens into place.
- Connect the negative battery cable.


Battery Saver
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument panel low cover.
- Remove the screws and the battery saver.
- Disconnect the electrical connector.


Installation Procedure
- Install the battery saver with the screws.
- Connect the electrical connector.
- Install the instrument panel low cover.
- Connect the negative battery cable.
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