MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE


Cigar Lighter
Removal Procedure
- Disconnect the negative battery cable.
- Remove the cigar lighter from the cigar lighter housing.
- Remove the floor console. Refer to Section 9G, Floor Console
- Remove the cigar lighter housing from the instrument Panel.
- Disconnect the cigar lighter electrical connector.


Installation Procedure
- Connect the cigar lighter electrical connector.
- Install the cigar lighter housing in the instrument panel.
- Install the floor console, Refer to Section 9G, Floor Console
- Install the cigar lighter in the cigar lighter housing.
- Connect the negative battery cable.


Ashtray
Removal Procedure
- Remove the ashtray.


Installation Procedure
- Install the ashtray.


Cupholder
Removal Procedure
- Remove the instrument panel. Refer to "Instrument Panel"
in this section.
- Remove the screws and the cupholder from the instrument panel.


Installation Procedure
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the cupholder with the screws.
Tighten
Tighten the cupholder screws to 2.5 N•m (22 lb-in).
- Install the instrument panel. Refer to "Instrument Panel"
in this section.


Center Vents
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument panel center upper cover. Refer to "Instrument Panel Center Upper Cover"
in this section.
- Remove the screws and the air deflectors.


Installation Procedure
- Install the air deflectors with the screws.
Tighten
Tighten the air deflector screws to 2 N•m (18 lb-in).
- Install the instrument panel center upper cover. Refer to "Instrument Panel Center Upper Cover"
in this section.
- Connect the negative battery cable.


Glove Box
Removal Procedure
- Open and remove the glove box.


Installation Procedure
- Position the glove box in the instrument panel.
- Install the glove box.


Digital Clock
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument panel center upper cover. Refer to "Instrument Panel Center Upper Cover"
in this section.
- Remove the screws and the clock.


Installation Procedure
- Install the clock with the screws.
Tighten
Tighten the clock screws to 3 N•m (27 lb-in).
- Install the instrument panel center upper cover. Refer to "Instrument Panel Center Upper Cover"
in this section.
- Connect the negative battery cable.


Instrument Cluster
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument cluster trim panel.


- Remove the screws and the instrument cluster.
- Disconnect the electrical connectors.


Installation Procedure
- Connect the electrical connectors.
- Install the instrument cluster with the screws.


- Install the instrument cluster trim panel.
- Connect the negative battery cable.


Speedometer
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Remove the instrument cluster lens and the face plate.
- Remove the screws and the speedometer from the instrument cluster.


Installation Procedure
- Install the speedometer to the instrument cluster with the screws.
- Install the instrument cluster lens and the face plate.
- Install the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Connect the negative battery cable.


Fuel Gauge
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Remove the instrument cluster lens and the face plate.
- Remove the screws and the fuel gauge from the cluster assembly.


Installation Procedure
- Install the fuel gauge to the cluster assembly with the screws.
- Install the instrument cluster lens and the face plate.
- Install the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Connect the negative battery cable.


Temperature Gauge
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Remove the instrument cluster lens and the face plate.
- Remove the screws and the temperature gauge from the cluster assembly.


Installation Procedure
- Install the temperature gauge to the cluster assembly with the screws.
- Install the instrument cluster lens and the face plate.
- Install the instrument cluster lens and the face plate.
- Install the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Connect the negative battery cable.
- Connect the negative battery cable.


Instrument Cluster Indicator Lamps
Removal Procedure
- Disconnect the negative battery cable.
- Remove the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Remove the bulb from the rear of the cluster.


Installation Procedure
- Install the new bulb.
- Install the instrument cluster. Refer to " Instrument Cluster "
in this section.
- Connect the negative battery cable.


Instrument Panel
Removal Procedure
- Disconnect the negative battery cable.
- Remove the driver's airbag module from the steering wheel. Refer to Section 8B, Supplemental Inflatable Restraints (SIR) (For the vehicle equipped with the airbag.)
- Remove the steering wheel from the steering column. Refer to Section 6E, Steering Wheel and Column.
- Remove the steering column trim cover. Refer to Section 6E, Steering Wheel and Column.


- Remove the signal lamp switch and the wiper switch. Refer to Section 6E, Steering Wheel and Column.
- Remove the A-pillar trim panels. Refer to Section 9G, Interior Trim.
- Remove the instrument cluster assembly. Refer to "Instrument cluster"
in this section.
- Remove the side cover.
- Remove the instrument panel lower cover.
- Remove the instrument panel center upper, lower cover.
- Remove the cigar lighter and ashtray.
- Remove the cupholder.


- Remove the A/C controller from the instrument. Refer to Section 7B, Manual Control Heating, Ventilation, and Air Conditioning System(HVAC).
- Remove the audio system from the instrument panel. Refer to Section 9F, Audio Systems.
- Remove the digital clock.
- Remove the glove box assembly from the instrument panel. Refer to "Glove Box"
in this section.
- Remove the passenger's airbag module from the instrument panel. Refer to Section 8B, Supplemental Inflatable Restraints.
- Disconnect the ALDL connector.


- Remove the instrument panel bolts behind the heating, ventilation, and air conditioning (HVAC) controls.
- Remove the instrument panel bolts above the steering column.
- Remove the instrument panel bolts from the ends of the instrument panel.


- Remove the instrument panel end screws.
- Remove the tie-bar retaining bolts.
- Remove the instrument panel from the vehicle.


Installation Procedure
- Install the instrument panel assembly with the bolts and screws.
Tighten
Tighten the instrument panel bolts to 20 N•m (15 lb-ft).
- Connect ALDL connector with the screws.
- Install the passenger's airbag module to the instrument panel. Refer to Section 8B, Supplemental Inflatable Restraints(SIR) (For vehicle equipped with the airbag).
- Install glove box assembly from the instrument panel. Refer to "Glove Box"
in this section.


- Install the digital clock.
- Install the audio system from the instrument panel. Refer to Section 9F, Audio Systems.
- Install the A/C controller from the instrument. Refer to Section 7B, Manual Control Heating, Ventilation, and Air Conditioning (HVAC)System.
Tighten
Tighten the instrument panel bolts behind the HVAC controls to 4 N•m (35 lb-in).
- Install the cupholder.
- Install the cigar lighter and ashray.


- Install the instrument panel center upper, lower cover.
- Install the instrument panel lower cover.
- Install the side cover.
- Install the instrument cluster assembly. Refer to "Instrument cluster"
in this section.
- Install the A-pillar trim panels. Refer to Section 9G, Interior Trim.
- Install the signal lamp switch and the wiper switch. Refer to Section 6E, Steering Wheel and Column.
- Install the steering column trim cover. Refer to Section 6E, Steering Wheel and Column.
- Install the steering wheel to the steering column. Refer to Section 6E, Steering Wheel and Column.
- Install the driver's airbag module from the steering wheel. Refer to Section 8B, Supplemental Inflatable Restraints(SIR) (For vehicle equipped with the airbag).
- Connect the negative battery cable.


Instrument Panel Center Lower Cover
Removal Procedure
- Remove the instrument panel center lower cover. Using a flathead screwdriver.


Installation Procedure
- Instal the instrument panel center lower cover.


Instrument Panel Center Upper Cover
Removal Procedure
- Remove the instrument panel center lower cover. Refer to "The instrument panel center lower cover" in this section.
- Remove the screws and the instrument panel center upper cover.
- Disconnect the electrical connector.


Installation Procedure
- Instal the instrument panel center upper cover.
Tighten
Tighten the instrument panel center upper cover screws to 3 N•m (27 Ib-in)
- Instal the instrument panel center lower cover.


Chime Module
Removal Procedure
- Disconnect the negative battery cable.
- Remove the screws and the chime module.
- Disconnect the electrical connector.


Installation Procedure
- Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
- Install the chime module with the screws.
Tighten
Tighten the chime module screws to 3.5 N•m (31 lb-in).
- Connect the negative battery cable.
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