To the top of the document
KALOS
To Previous Page To Next Page
GMDE Start Page Load static TOC Load dynamic TOC Help?





SECTION 9O

BUMPERS AND FASCIAS

SPECIFICATIONS

Fastener Tightening Specifications

Application
N•m
Lb-Ft
Lb-In
Behind Fascia Screws
5.5
-
49
Front Bumper Impact Bar Nuts
27
20
-
Front Wheel Well Screws
1.5
-
13
Luggage Compartment Fascia Bolts
5.5
-
49
Mud Guard Screws
1.5
-
13
Rear Bumper Energy Absorber Nuts
27
20
-
Rear Upper Fascia Screws
1.5
-
13
Splash Shield Bolts
1.5
-
13
Splash Shield Nuts
1.5
-
13
Splash Shield Screws
1.5
-
13
Trim Panel Bolts
10
-
89

MAINTENANCE AND REPAIR

On-Vehicle service



T3B19O01
Display graphicTranslations of text in graphics


Front Bumper Fascia

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the front wheels. Refer to Section 2E, Tires and Wheels.
  3. Remove the screws, the bolts, the nuts, and the front wheel well splash shields.


  4. T3B19O02
    Display graphicTranslations of text in graphics


  5. Remove the headlamps, the turn signal lamps, the side turn signal lamps and the front fog lamps. Refer to Section 9B, Lighting Systems.
  6. Remove the screws from the wheel wells.
  7. Remove the nuts from the fascia
  8. Remove the screws from underneath the fascia.


  9. T3B19O03
    Display graphicTranslations of text in graphics


  10. Remove the screws on the top of the fascia.
  11. Remove the front bumper fascia.


T3B19O03
Display graphicTranslations of text in graphics


Installation Procedure

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  1. Install the bumper fascia.
  2. Install the screws on the top of the fascia.


  3. T3B19O02
    Display graphicTranslations of text in graphics


  4. Install the screws underneath the fascia.
  5. Install the nuts behind the fascia.
  6. Tighten
    Tighten the front bumper impact beam nuts to 27 N•m (20 Ib-ft).

  7. Install the screws in the wheel wells.
  8. Tighten
    Tighten the frontwheelwell screws to 1.5 N•m(13 lb-in).

  9. Install the headlamps, the turn signal lamp, the side turn signal lamps, and the front fog lamps. Refer to Section 9B, Lighting Systems.


  10. T3B19O01
    Display graphicTranslations of text in graphics


  11. Install the front wheel well splash shields with the screws, the bolts, and the nuts.
  12. Install the front wheels. Refer to Section 2E, Tires and Wheels.
  13. Tighten
    Tighten the splash shield screws to 1.5 N•m(13 lb-in).
    Tighten the splash shield bolts to 1.5 N•m (13 lb-in).
    Tighten the splash shield nuts to 1.5 N•m (13 lb-in).

  14. Connect the negative battery cable.


T3B19O04
Display graphicTranslations of text in graphics


Front Bumper Impact Beam

Removal Procedure

  1. Remove the front bumper fascia. Refer to "Front Bumper Fascia" in this section.
  2. Remove the front bumper impact beam.


T3B19O04
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the front bumper impact beam.
  2. Install the front bumper fascia. Refer to "Front Bumper Fascia" in this section.


T3B19O05
Display graphicTranslations of text in graphics


Rear Bumper Fascia

Removal Procedure

  1. Remove the rear wheels. Refer to Section 2E, Tires and Wheels.
  2. Remove the screws and the mud guards.
  3. Remove the screws and the splash shields.
  4. Remove the screws behind the fascia.


  5. T3B19O06
    Display graphicTranslations of text in graphics


  6. Remove the nuts behind the rear bumper energy absorber.


  7. T3B19O07
    Display graphicTranslations of text in graphics


  8. Remove the luggage compartment rear quarter trim panels. Refer to Section 9G, Interior Trim.
  9. Remove the bolts in the luggage compartment.


  10. T3B19O08
    Display graphicTranslations of text in graphics


  11. Remove the bolts and the exterior trim panels beneath the taillamps.
  12. Remove the fascia screws beneath the taillamps.


  13. T3B19O09
    Display graphicTranslations of text in graphics


  14. Remove the rear upper fascia screws.
  15. Remove the fascia.


T3B19O09
Display graphicTranslations of text in graphics


Installation Procedure

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  1. Install the fascia with the rear upper fascia screws.
  2. Tighten
    Tighten the rear upper fascia screws to 1.5 N•m (13 lb-in).



    T3B19O08
    Display graphicTranslations of text in graphics


  3. Install the fascia screws beneath the taillamps.
  4. Install the exterior trim panels beneath the taillamps with the bolts.
  5. Tighten
    Tighten the trim panel bolts to 10 N•m (89 lb-in).



    T3B19O07
    Display graphicTranslations of text in graphics


  6. Install the bolts in the luggage compartment.
  7. Tighten
    Tighten the luggage compartment fascia bolts to 5.5 N•m (49 lb-in).



    T3B19O06
    Display graphicTranslations of text in graphics


  8. Install the luggage compartment rear quarter trim panels.Refer to Section 9G, Interior Trim.
  9. Install the nuts behind the rear bumper energy absorber.
  10. Tighten
    Tighten the rear bumper energy absorber nuts to 27 N•m (20 lb-ft).



    T3B19O05
    Display graphicTranslations of text in graphics


  11. Install the screws behind the fascia.
  12. Tighten
    Tighten the behind fascia screws to 5.5 N•m (49 lb-in).

  13. Install the splash shields with the screws.
  14. Tighten
    Tighten the splash shield screws to 1.5 N•m(13 lb-in).

  15. Install the mud guards with the screws.
  16. Tighten
    Tighten the mud guard screws to 1.5 N•m(13 lb-in).

  17. Install the rear wheels. Refer to Section 2E, Tires and Wheels.


T3B19O10
Display graphicTranslations of text in graphics


Rear Bumper Energy Absorber

Removal Procedure

  1. Remove the rear bumper fascia. Refer to "Rear Bumper Fascia" in this section.
  2. Remove the energy absorber.


T3B19O10
Display graphicTranslations of text in graphics


Installation Procedure

  1. Install the energy absorber.
  2. Install the rear bumper fascia. Refer to "Rear Bumper Fascia" in this section.

GENERAL DESCRIPTION AND SYSTEM OPERATION

Bumpers

The bumper systems are designed to sustain a collision into a fixed barrier at either 8km/h (5 mph) or 4km/h (2.5 mph) without damage.
After bsorbing the energy of a collision, these bumper systems restore themselves to their original position. Both the front and the rear bumpers feature an internal foam energy absorber and a polymer fascia cover. The rear bumper fascia must be removed before access can be gained to the energy absorber and the bumper. The front bumper assembly can be removed as a whole unit or the fascia cover can be removed separately.


To Previous Page To Next Page
© Copyright General Motors Daewoo Europe. All rights reserved