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J3B11F65
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Diagnostic Trouble Code (DTC) P0562

System Voltage(Engine Side) Too Low

Circuit Description

The engine control module (ECM) monitors the ignition voltage on the ignition feed circuit to terminal 29 at the ECM. A system voltage Diagnostic Trouble Code (DTC) will set whenever the voltage is below a calibrated value.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P0562 - System Voltage(Engine Side) Too Low

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Install a scan tool and clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and raise the engine speed to the specified value.
  3. Load the electrical system by turning on the headlights, high blower motor, etc.
Is the ignition voltage less than the specified value?
1,400rpm 10V
Go to Step 3
Go to Step 8
3
  1. With the engine still running at the specified value.
  2. Using a digital voltmeter(DVM), measure the battery voltage at the battery.
Is the battery voltage greater than the specified value?
1,400rpm 12V
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Turn the ignition switch to LOCK.
  2. Disconnect the engine control module(ECM) connector at the ECM.
  3. Turn the Turn the ignition switch to ON with the engine OFF.
  4. Using a DVM, measure the ignition voltage at the ignition feed circuit, terminal 29.
Is the ignition voltage greater than the specified value?
10V
Go to Step 5
Go to Step 6
5
Check for a malfunctioning connection at the ECM harness terminals and repair as necessary.
Is a repair necessary?
-
Go to Step 8
Go to Step 7
6
Repair the poor connection (high resistance) in the ignition feed circuit.
Is the repair complete?
-
Go to Step 8
-
7
Replace the ECM.
Is the replacement complete?
-
Go to Step 8
-
8
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 9
Go to Step 2
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

T3D11F36
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Diagnostic Trouble Code (DTC) P0563

System Voltage(Engine Side) Too High

Circuit Description

The engine control module (ECM) monitors the ignition voltage on the ignition feed circuit to terminal 29 at the ECM. A system voltage Diagnostic Trouble Code (DTC) will set whenever the voltage is below a calibrated value.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P0563 - System Voltage(Engine Side) Too High

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Install a scan tool and clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and raise the engine speed to the specified value.
  3. Load the electrical system by turning on the headlights, high blower motor, etc.
Is the ignition voltage less than the specified value?
1,400rpm 10V
Go to Step 3
Go to Step 8
3
  1. With the engine still running at the specified value.
  2. Using a digital voltmeter(DVM), measure the battery voltage at the battery.
Is the battery voltage greater than the specified value?
1,400rpm 12V
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Turn the ignition switch to LOCK.
  2. Disconnect the engine control module(ECM) connector at the ECM.
  3. Turn the Turn the ignition switch to ON with the engine OFF.
  4. Using a DVM, measure the ignition voltage at the ignition feed circuit, terminal 29.
Is the ignition voltage greater than the specified value?
10V
Go to Step 5
Go to Step 6
5
Check for a malfunctioning connection at the ECM harness terminals and repair as necessary.
Is a repair necessary?
-
Go to Step 8
Go to Step 7
6
Repair the poor connection (high resistance) in the ignition feed circuit.
Is the repair complete?
-
Go to Step 8
-
7
Replace the ECM.
Is the replacement complete?
-
Go to Step 8
-
8
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the Conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 9
Go to Step 2
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

Diagnostic Trouble Code (DTC) P0601

Engine Control Module Checksum Error

Circuit Description

The engine control module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that after vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. An electrically erasable programmable read only memory (EEPROM) is used to house the program information and the calibrations required for engine, transaxle, transaxle diagnostics operation. The ECM uses a value called a checksum for error detection of the software. The checksum is a value that is equal to all the numbers in the software added together. The ECM adds all the values in the software and if that value does not equal the checksum value, a checksum error is indicated.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

DTC P0601 - Engine Control Module Checksum Error

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Replace the engine control module(ECM).
Is the replacement complete?
-
Go to Step 3
-
3
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC ad specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 4
Go to Step 2
4
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

Diagnostic Trouble Code (DTC) P0604

Engine Control Module Internal/External RAM Error

Circuit Description

The engine control module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that after vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. An electrically erasable programmable read only memory (EEPROM) is used to house the program information and the calibrations required for engine, transaxle, transaxle diagnostics operation. The ECM uses a value called a checksum for error detection of the software. The checksum is a value that is equal to all the numbers in the software added together. The ECM adds all the values in the software and if that value does not equal the checksum value, a checksum error is indicated.

Conditions for Setting the DTC

Action Taken When the DTCs Sets

Conditions for Clearing the MIL/DTC

DTC P0604 - Engine Control Module Internal/External RAM Error

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Replace the engine control module(ECM).
Is the replacement complete?
-
Go to Step 3
-
3
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC ad specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 4
Go to Step 2
4
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

Diagnostic Trouble Code (DTC) P0605

Engine Control Module INMVY Write Error

Circuit Description

The engine control module (ECM) is the control center of the fuel injection system. It constantly looks at the information from various sensors, and controls the systems that after vehicle performance. The ECM also performs the diagnostic function of the system. It can recognize operational problems, alert the driver through the Malfunction Indicator Lamp (MIL), and store a Diagnostic Trouble Code (DTC) or DTCs which identify the problem areas to aid the technician in making repairs. An electrically erasable programmable read only memory (EEPROM) is used to house the program information and the calibrations required for engine, transaxle, transaxle diagnostics operation. The ECM uses a value called a checksum for error detection of the software. The checksum is a value that is equal to all the numbers in the software added together. The ECM adds all the values in the software and if that value does not equal the checksum value, a checksum error is indicated.

Conditions for Setting the DTC

Action Taken When the DTCs Sets

Conditions for Clearing the MIL/DTC

DTC P0605 - Engine Control Module INMVY Write Error

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Replace the engine control module(ECM).
Is the replacement complete?
-
Go to Step 3
-
3
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC ad specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 4
Go to Step 2
4
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

J5B11F14
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Diagnostic Trouble Code (DTC) P0656

Fuel Level Gauge Circuit Fault

Circuit Description

The engine control module(ECM) uses the fuel level input from the Fuel Level Sensor to calculate expected vapor pressures within the fuel system. Vapor pressure vary as the fuel level changes. Vapor pressure is critical in determining if the evaporative emission (EVAP) system is operating properly. Fuel Level is also used to determine if the Fuel level is too high or too low to be able to accurately detect EVAP system faults. This Diagnostic Trouble Code(DTC) detects a stuck fuel level sender.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Inspect harness connectors for backed-out terminal, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection.
Inspect the wiring harness for damage.
A stuck Fuel Level Sensor may cause the DTC to set. If DTC P0656 cannot be duplicated, the information included in the Freeze Frame data can be useful in determining vehicle operating conditions when the DTC was first set.
Resistance check for the Fuel Level Sensor.

DTC P0656 - Fuel Level Gauge Circuit Fault

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Connect the scan tool to the DLC.
  3. Turn the ignition switch to ON.
Are any Diagnostic Trouble Codes (DTCs) displayed?
-
Go to Step 3
Try with
another scan
tool
3
Refer to the applicable DTC table. Start with the DTC with the lowest numerical value and move up.
Is the DTC identified as valid trouble code P0656?
-
Go to Step 4
Go to
applicable DTC
table
4
  1. Disconnect the cluster connector.
  2. Turn the ignition switch to LOCK.
  3. Check for an open or short to ground in the wire between the ECM connector 40 and cluster connector terminal B3.
Is the problem found?
-
Go to Step 6
Go to Step 5
5
  1. Turn the ignition switch to LOCK.
  2. Check for short to battery in the wire between the the ECM connector 40 and cluster connector terminal B3.
Is the problem found?
-
Go to Step 6
Go to Step 7
6
  1. Check for the wire between cluster and ECM and repair the connector terminal as needed.
  2. Clear any DTCs from ECM.
  3. Perform the diagnostic system check.
Is the repair complete?
-
System OK
-
7
  1. Replace the cluster.
  2. Clear any DTCs from ECM.
  3. Perform the diagnostic system check.
Are any Diagnostic Trouble Codes (DTCs) displayed?
-
Go to Step 8
System OK
8
Replace the ECM.
Is the replcement complete?
-
Go to Step 9
-
9
  1. Using the scan tool, clear the Diagnostic Trouble Codes(DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 10
Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

J3B11F85
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Diagnostic Trouble Code (DTC) P1181

Variable Intake Manifold Solenoid Low Voltage

Circuit Description

The Engine Control Module(ECM) operates a solenoid to control the Variable Intake Manifold(VIM) solenoid electrical. The solenoid is normally closed. By providing a ground path, the ECM energizes the solenoid.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An intermittent problem may be caused by a poor connection, rubbed-through wire insulation, or a wire that is broken inside the insulation.

DTC P1181 - Variable Intake Manifold Solenoid Low Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the Variable Intake Manifold(VIM) solenoid connector.
  3. Measure the resistance of the VIM solenoid.
Does the resistance near the specified value?
0 Ω
Go to Step 3
Go to Step 6
3
  1. Disconnect the ignition relay connector.
  2. Check for an open or a short to ground in the wire between the VIM solenoid connector terminal 2 and the engine connector terminal 13.
Is the problem found?
-
Go to Step 4
Go to Step 5
4
Repair the wire and the connector terminal.
Is the repair complete?
-
Go to Step 8
-
5
  1. Turn the ignition switch to LOCK.
  2. Disconnect the Engine Control Module(ECM) connector.
  3. Check for an open or a short to ground in the wire between the VIM solenoid connector terminal 1 and the ECM connector terminal 37.
Is the problem found?
-
Go to Step 4
Go to Step 7
6
Replace the VIM solenoid.
Is the replacement complete?
-
Go to Step 8
-
7
Replace the ECM.
Is the replacement complete?
-
Go to Step 9
-
8
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine.
  3. Run the engine until it reaches normal operating temperature at idle.
  4. Operating the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 9
Go to Step 2
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

J3B11F85
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Diagnostic Trouble Code (DTC) P1182

Variable Intake Manifold Solenoid High Voltage

Circuit Description

The Engine Control Module(ECM) operates a solenoid to control the Variable Intake Manifold(VIM) solenoid electrical. The solenoid is normally closed. By providing a ground path, the ECM energizes the solenoid.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An intermittent problem may be caused by a poor connection, rubbed-through wire insulation, or a wire that is broken inside the insulation.

DTC P1182 - Variable Intake Manifold Solenoid High Voltage

Step Action Value(s) Yes No
1
Perform an On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK.
  2. Disconnect the Variable Intake Manifold(VIM) solenoid connector.
  3. Measure the resistance of the VIM solenoid.
Does the resistance near the specified value?
0 Ω
Go to Step 3
Go to Step 6
3
  1. Disconnect the ignition relay connector.
  2. Check for a short to battery in the wire between the VIM solenoid connector terminal 2 and the engine connector terminal 13.
Is the problem found?
-
Go to Step 4
Go to Step 5
4
Repair the wire and the connector terminal.
Is the repair complete?
-
Go to Step 8
-
5
  1. Turn the ignition switch to LOCK.
  2. Disconnect the Engine Control Module(ECM) connector.
  3. Check for a short to battery voltage in the wire between the VIM solenoid connector terminal 1 and the ECM connector terminal 37.
Is the problem found?
-
Go to Step 4
Go to Step 7
6
Replace the VIM solenoid.
Is the replacement complete?
-
Go to Step 8
-
7
Replace the ECM.
Is the replacement complete?
-
Go to Step 9
-
8
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine.
  3. Run the engine until it reaches normal operating temperature at idle.
  4. Operating the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 9
Go to Step 2
9
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

J3B11F24
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Diagnostic Trouble Code (DTC) P1230

Fuel Pump Relay Low Voltage (1.4L DOHC)

Circuit Description

When the ignition switch is turned ON, the ECM will activate the fuel pump relay and run the in-tank fuel pump.
The fuel pump will operate as long as the engine is cranking or running and the ECM is receiving ignition reference pulses.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1230 - Fuel Pump Relay Low Voltage (1.4L DOHC)

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK for 10 seconds.
  2. Turn the ignition switch to ON.
  3. Listen for in-tank fuel pump operation.
Does the fuel pump operate?
2.55 seconds
Go to
"Diagnostic Aids"
Go to Step 3
3
  1. Turn the ignition switch to ON.
  2. Disconnect the fuel pump relay.
  3. Connect a test light between the fuel pump relay connector terminal 85 and ground.
  4. Turn the Turn the ignition switch to ON.
Is the test light ON?
-
Go to Step 4
Go to Step 10
4
  1. Turn the ignition switch to ON.
  2. Disconnect the fuel pump relay.
  3. Connect a test light between the fuel pump relay connector terminal 86 and B+.
  4. Turn the Turn the ignition switch to ON.
Is the test light ON?
-
Go to Step 5
Go to Step 9
5
  1. Turn the ignition switch to LOCK.
  2. Connect a test light between the fuel pump relay connector terminal 30 and ground.
Is the test light ON?
-
Go to Step 6
Go to Step 8
6
Check for short to ground in the wire between the fuel pump relay connector terminal 87 and fuel pump connector terminal 3.
Is the problem found?
-
Go to Step 7
Go to Step 8
7
  1. Repair the wire between the fuel pump relay connector terminal 87 and fuel pump connector terminal 3.
  2. Install the fuel pump relay.
  3. Turn the engine OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 14
-
8
  1. Replace the fuel pump relay.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 14
Go to Step 9
9
Check for a short to ground wire between the fuel pump relay connector terminal 86 and the ignition after key ON(IGN 1).
Is the problem found?
-
Go to Step 11
Go to Step 10
10
Check for a short to ground wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
Is the problem found?
-
Go to Step 12
Go to Step 13
11
  1. Repair the wire between the fuel pump relay connector terminal 86 and the ignition key ON (IGN1).
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 13
12
  1. Repair the wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 13
13
  1. Replace the ECM.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 14
14
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC ad specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 15
Go to Step 2
15
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

J3B11F24
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1230

Fuel Pump Relay Low Voltage (1.6L DOHC)

Circuit Description

When the ignition switch is turned ON, the ECM will activate the fuel pump relay and run the in-tank fuel pump.
The fuel pump will operate as long as the engine is cranking or running and the ECM is receiving ignition reference pulses.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1230 - Fuel Pump Relay Low Voltage (1.6L DOHC)

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK for 10 seconds.
  2. Turn the ignition switch to ON.
  3. Listen for in-tank fuel pump operation.
Does the fuel pump operate?
2.55 seconds
Go to
"Diagnostic Aids"
Go to Step 3
3
  1. Turn the ignition switch to ON.
  2. Disconnect the fuel pump relay.
  3. Connect a test light between the fuel pump relay connector terminal 85 and ground.
  4. Turn the Turn the ignition switch to ON.
Is the test light ON?
-
Go to Step 4
Go to Step 10
4
  1. Turn the ignition switch to ON.
  2. Disconnect the fuel pump relay.
  3. Connect a test light between the fuel pump relay connector terminal 86 and B+.
  4. Turn the Turn the ignition switch to ON.
Is the test light ON?
-
Go to Step 5
Go to Step 9
5
  1. Turn the ignition switch to LOCK.
  2. Connect a test light between the fuel pump relay connector terminal 30 and ground.
Is the test light ON?
-
Go to Step 6
Go to Step 8
6
Check for short to ground in the wire between the fuel pump relay connector terminal 87 and fuel pump connector.
Is the problem found?
-
Go to Step 7
Go to Step 8
7
  1. Repair the wire between the fuel pump relay connector terminal 87 and fuel pump connector terminal 3.
  2. Install the fuel pump relay.
  3. Turn the engine OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 14
-
8
  1. Replace the fuel pump relay.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 14
Go to Step 9
9
Check for a short to ground wire between the fuel pump relay connector terminal 86 and the ignition after key ON(IGN 1).
Is the problem found?
-
Go to Step 11
Go to Step 10
10
Check for a short to ground wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
Is the problem found?
-
Go to Step 12
Go to Step 13
11
  1. Repair the wire between the fuel pump relay connector terminal 86 and the ignition key ON (IGN1).
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 13
12
  1. Repair the wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 13
13
  1. Replace the ECM.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 14
14
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC ad specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 15
Go to Step 2
15
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

J3B11F24
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1231

Fuel Pump Relay High Voltage (1.4L DOHC)

Circuit Description

When the ignition switch is turned ON, the ECM will activate the fuel pump relay and run the in-tank fuel pump.
The fuel pump will operate as long as the engine is cranking or running and the ECM is receiving ignition reference pulses.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1231 - Fuel Pump Relay High Voltage (1.4L DOHC)

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK for 10 seconds.
  2. Turn the ignition switch to ON.
  3. Listen for in-tank fuel pump operation.
Does the fuel pump operate?
2.55 seconds
Go to
"Diagnostic Aids"
Go to Step 3
3
Check for short to battery voltage or low voltage in the wire between the fuel pump relay connector terminal 87 and fuel pump connector 3.
Is the problem found?
-
Go to Step 4
Go to Step 5
4
  1. Repair the wire between the fuel pump relay connector terminal 87 and fuel pump connector terminal 3.
  2. Install the fuel pump relay.
  3. Turn the engine OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 11
-
5
  1. Replace the fuel pump relay.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 11
Go to Step 6
6
Check for short to battery voltage wire between the fuel pump relay connector terminal 86 and the ignition after key ON(IGN 1).
Is the problem found?
-
Go to Step 8
Go to Step 7
7
Check for an open wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
Is the problem found?
-
Go to Step 9
Go to Step 10
8
  1. Repair the wire between the fuel pump relay connector terminal 86 and the ignition key ON (IGN1).
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 10
9
  1. Repair the wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 10
10
  1. Replace the ECM.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 11
11
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC ad specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 12
Go to Step 2
12
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

J3B11F24
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1231

Fuel Pump Relay High Voltage (1.6L DOHC)

Circuit Description

When the ignition switch is turned ON, the ECM will activate the fuel pump relay and run the in-tank fuel pump.
The fuel pump will operate as long as the engine is cranking or running and the ECM is receiving ignition reference pulses.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An Intermittent problem may be caused by a poor connection, rubbed through wire insulation, or wire that is broken inside the insulation.
Any circuitry, that is suspected as causing the complaint, should be thoroughly checked for the following conditions.

DTC P1231 - Fuel Pump Relay High Voltage (1.6L DOHC)

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition switch to LOCK for 10 seconds.
  2. Turn the ignition switch to ON.
  3. Listen for in-tank fuel pump operation.
Does the fuel pump operate?
2.55 seconds
Go to
"Diagnostic Aids"
Go to Step 3
3
Check for short to battery voltage or low voltage in the wire between the fuel pump relay connector terminal 87 and fuel pump connector 3.
Is the problem found?
-
Go to Step 4
Go to Step 5
4
  1. Repair the wire between the fuel pump relay connector terminal 87 and fuel pump connector terminal 3.
  2. Install the fuel pump relay.
  3. Turn the engine OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 11
-
5
  1. Replace the fuel pump relay.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
Go to Step 11
Go to Step 6
6
Check for short to battery voltage wire between the fuel pump relay connector terminal 86 and the ignition after key ON(IGN 1).
Is the problem found?
-
Go to Step 8
Go to Step 7
7
Check for an open wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
Is the problem found?
-
Go to Step 9
Go to Step 10
8
  1. Repair the wire between the fuel pump relay connector terminal 86 and the ignition key ON (IGN1).
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 10
9
  1. Repair the wire between the fuel pump relay connector terminal 85 and the ECM connector terminal 6.
  2. Install the fuel pump relay.
  3. Turn the ignition OFF for 10 seconds.
  4. Clear any DTCs from ECM.
  5. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 10
10
  1. Replace the ECM.
  2. Turn the ignition OFF for 10 seconds.
  3. Clear any DTCs from ECM.
  4. Turn the ignition switch to ON.
Does the fuel pump operate?
2.55 seconds
System OK
Go to Step 11
11
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC ad specified in the supporting text.
Does the scan tool indicate that this diagnostic has run and passed?
-
Go to Step 12
Go to Step 2
12
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
applicable DTC
table
System OK

Diagnostic Trouble Code (DTC) P1320

Crankshaft Segment Period Segment Adaptation At Limit

Circuit Description

The 58X reference signal is produced by the Crankshaft Position (CKP) sensor. During one crankshaft revolution, 58 crankshaft pulses will be produced. The Engine Control Module (ECM) uses the 58X reference signal to calculate engine rpm and CKP. The ECM constantly monitors the number of pulses on the 58X reference circuit and compares them to the number of Camshaft Position (CMP) signal pulses being received. If the ECM receives and incorrect number of pulses on the 58X reference circuit, Diagnostic Trouble Code (DTC) P1320 will set.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An intermittent may be caused by a poor connection, rubbed-through wire insulation or a wire broken inside the insulation. Check for:

DTC P1320 - Crankshaft Segment Period Segment Adaptation at Limit

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Was the check performed?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Attempt to start the engine.
Does the engine start?
-
Go to Step 3
Refer to
"Engine Cranks But Will Not Run"
3
  1. Turn the ignition OFF.
  2. Install a scan tool to the Data Link Connector (DLC).
  3. Turn the ignition ON, with the engine OFF.
  4. Review and record Failure Records information.
  5. Clear the Diagnostic Trouble Codes (DTCs).
  6. Start the engine and idle for 1 minute.
Is DTC P1320 set?
-
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Remove the crankshaft.
  2. Check for a problem with the crahkshaft's visual defection and tooth.
Is a problem found?
-
Go to Step 5
Go to Step 6
5
Replace the crankshaft.
Is the replacement complete?
-
System OK
-
6
  1. Turn the ignition OFF.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 7
-
7
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 8
Go to Step 2
8
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

Diagnostic Trouble Code (DTC) P1321

Crankshaft Segment Period Tooth Error

Circuit Description

The 58X reference signal is produced by the Crankshaft Position (CKP) sensor. During one crankshaft revolution, 58 crankshaft pulses will be produced. The Engine Control Module (ECM) uses the 58X reference signal to calculate engine rpm and CKP. The ECM constantly monitors the number of pulses on the 58X reference circuit and compares them to the number of Camshaft Position (CMP) signal pulses being received. If the ECM receives and incorrect number of pulses on the 58X reference circuit, Diagnostic Trouble Code (DTC) P1321 will set.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

An intermittent may be caused by a poor connection, rubbed-through wire insulation or a wire broken inside the insulation. Check for:

DTC P1321 - Crankshaft Segment Period Tooth Error

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Was the check performed?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
Attempt to start the engine.
Does the engine start?
-
Go to Step 3
Refer to
"Engine Cranks But Will Not Run"
3
  1. Turn the ignition OFF.
  2. Install a scan tool to the Data Link Connector (DLC).
  3. Turn the ignition ON, with the engine OFF.
  4. Review and record Failure Records information.
  5. Clear the Diagnostic Trouble Codes (DTCs).
  6. Start the engine and idle for 1 minute.
Is DTC P1321 set?
-
Go to Step 4
Go to
"Diagnostic Aids"
4
  1. Remove the crankshaft.
  2. Check for a problem with the crahkshaft's visual defection and tooth.
Is a problem found?
-
Go to Step 5
Go to Step 6
5
Replace the crankshaft.
Is the replacement complete?
-
System OK
-
6
  1. Turn the ignition OFF.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 7
-
7
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 8
Go to Step 2
8
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

J3B11F67
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1382

Rough Road Data Invalid (NON ABS)

Circuit Description

The VR sensor is used to detecting the road situation.
By sensing difference of wheel rotation duration caused by bumps or potholes in the road, the Engine Control Module (ECM) can determine if the changes in crankshaft speed are due to engine misfire or are driveline induced. If the VR sensor detects a rough road condition, the ECM misfire detection diagnostic will be de-activated.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

DTC P1382 - Rough Road Data Invalid (NON ABS)

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Was the check performed?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition ON, with engine OFF.
  2. Install a scan tool to the Data Link Connector (DLC).
  3. Review and record the scan tool Failure Records data.
  4. Operate the vehicle within Failure Records conditions as noted.
  5. Using the scan tool, monitor specific Diagnostic Trouble Code (DTC) info for DTC P1382.
Does the scan tool indicate that DTC P1382 failed?
-
Go to Step 4
Go to Step 3
3
  1. Check for the following conditions and repair as needed:
  2. VR sensor seal missing or damaged.
  3. VR sensor mounting flanges cracked, missing, or incorrectly installed.
Is the repair complete?
-
Go to Step 14
Go to
"Diagnostic Aids"
4
  1. Turn the ignition OFF.
  2. Disconnect the VR sensor electrical connector.
  3. Turn the ignition ON, with the engine OFF.
  4. Observe the VR sensor value displayed on the scan tool.
Is the VR sensor value near the specified value?
0V
Go to Step 5
Go to Step 12
5
  1. Jumper the 5 volt reference circuit, terminal 2 and the VR sensor signal circuit, terminal 1 together at the VR sensor harness connector.
  2. Observe the VR sensor value displayed on the scan tool.
Is the VR sensor value near the specified value?
4.95V
Go to Step 6
Go to Step 7
6
  1. Turn the ignition OFF.
  2. Disconnect the Engine Control Module (ECM) and check the sensor ground circuit for high resistance, an open between the ECM and the VR sensor, or for a poor connection at the terminal 53 of the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 10
7
Check the 5 volt reference circuit for high resistance, an open between the ECM and the VR sensor, or a poor connection at the terminal 84 of the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 8
8
  1. Turn the ignition OFF.
  2. Disconnect the ECM and check the VR sensor signal circuit for high resistance, an open, a low voltage, or a short to the sensor ground circuit and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 9
9
Check the VR sensor signal circuit for a poor connection at the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 13
10
Check for a poor connection at terminal 1 of the VR sensor and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 11
11
Replace the VR sensor.
Is the repair complete?
-
Go to Step 14
-
12
  1. Turn the ignition OFF.
  2. Disconnect the ECM.
  3. Turn the ignition ON.
  4. Check the VR sensor signal circuit for a short to battery voltage or a short to the 5 volt reference circuit and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 13
13
  1. Turn the ignition OFF.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 14
-
14
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 15
Go to Step 2
15
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

J3B11F68
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1382

Rough Road Data Invalid (ABS)

Circuit Description

The wheel speed sensor is used to detecting the road situation.
As the wheel is rotated, the wheel speed sensor produces an AC voltage that increase with wheel speed. The EBCM uses the frequency of the AC signal to calculate wheel speed. The wheel speed sensor is connected to EBCM by a "twisted pair" of wires. Twisting reduces noise susceptibility than may cause a DTC to set. If the wheel speed sensor detects a rough road condition, the ECM misfire detection diagnostic will be de-activated.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

DTC P1382 - Rough Road Data Invalid (ABS)

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Was the check performed?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition ON, with engine OFF.
  2. Install a scan tool to the Data Link Connector (DLC).
  3. Review and record the scan tool Failure Records data.
  4. Operate the vehicle within Failure Records conditions as noted.
  5. Using the scan tool, monitor specific Diagnostic Trouble Code (DTC) info for DTC P1382.
Does the scan tool indicate that DTC P1382 failed?
-
Go to Step 4
Go to Step 3
3
  1. Check for the following conditions and repair as needed:
  2. Wheel speed sensor seal missing or damaged.
  3. Wheel speed sensor mounting flanges cracked, missing, or incorrectly installed.
Is the repair complete?
-
Go to Step 14
Go to
"Diagnostic Aids"
4
  1. Turn the ignition OFF.
  2. Disconnect the defected Wheel speed sensor electrical connector.
  3. Turn the ignition ON, with the engine OFF.
  4. Observe the Wheel speed sensor value displayed on the scan tool.
Is the Wheel speed sensor value near the specified value?
0V
Go to Step 5
Go to Step 12
5
  1. Jumper the 5 volt reference circuit, the Wheel speed sensor signal circuit, together at the defected Wheel speed sensor harness connector.
  2. Observe the defected Wheel speed sensor value displayed on the scan tool.
Is the VR sensor value near the specified value?
4.95V
Go to Step 6
Go to Step 7
6
  1. Turn the ignition OFF.
  2. Disconnect the Engine Control Module (ECM) and check the sensor ground circuit for high resistance, an open between the ECM and the Wheel speed sensor, or for a poor connection of the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 10
7
Check the 5 volt reference circuit for high resistance, an open between the ECM and the Wheel speed sensor, or a poor connection of the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 8
8
  1. Turn the ignition OFF.
  2. Disconnect the ECM and check the Wheel speed sensor signal circuit for high resistance, an open, a low voltage, or a short to the sensor ground circuit and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 9
9
Check the Wheel speed sensor signal circuit for a poor connection at the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 13
10
Check for a poor connection at the Wheel speed sensor and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 11
11
Replace the Wheel speed sensor.
Is the repair complete?
-
Go to Step 14
-
12
  1. Turn the ignition OFF.
  2. Disconnect the ECM.
  3. Turn the ignition ON.
  4. Check the Wheel speed sensor signal circuit for a short to voltage or a short to the 5 volt reference circuit and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 13
13
  1. Turn the ignition OFF.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 14
-
14
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 15
Go to Step 2
15
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

J3B11F67
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1385

Rough Road Sensor Circuit Fault (NON ABS)

Circuit Description

The VR sensor is used to detecting the road situation.
By sensing difference of wheel rotation duration caused by bumps or potholes in the road, the Engine Control Module (ECM) can determine if the changes in crankshaft speed are due to engine misfire or are driveline induced. If the VR sensor detects a rough road condition, the ECM misfire detection diagnostic will be de-activated.

Conditions for Setting the DTC

Or
Or

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

DTC P1385 - Rough Road Sensor Circuit Fault (NON ABS)

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Was the check performed?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Turn the ignition ON, with engine OFF.
  2. Install a scan tool to the Data Link Connector (DLC).
  3. Review and record the scan tool Failure Records data.
  4. Operate the vehicle within Failure Records conditions as noted.
  5. Using the scan tool, monitor specific Diagnostic Trouble Code (DTC) info for DTC P1385.
Does the scan tool indicate that DTC P1385 failed?
-
Go to Step 4
Go to Step 3
3
  1. Check for the following conditions and repair as needed:
  2. VR sensor seal missing or damaged.
  3. VR sensor mounting flanges cracked, missing, or incorrectly installed.
Is the repair complete?
-
Go to Step 14
Go to
"Diagnostic Aids"
4
  1. Turn the ignition OFF.
  2. Disconnect the VR sensor electrical connector.
  3. Turn the ignition ON, with the engine OFF.
  4. Observe the VR sensor value displayed on the scan tool.
Is the VR sensor value near the specified value?
0V
Go to Step 5
Go to Step 12
5
  1. Jumper the 5 volt reference circuit, terminal C and the VR sensor signal circuit, terminal 1 together at the VR sensor harness connector.
  2. Observe the VR sensor value displayed on the scan tool.
Is the VR sensor value near the specified value?
4.95V
Go to Step 6
Go to Step 7
6
  1. Turn the ignition OFF.
  2. Disconnect the Engine Control Module (ECM) and check the sensor ground circuit for high resistance, an open between the ECM and the VR sensor, or for a poor connection at the terminal 53 of the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 10
7
Check the 5 volt reference circuit for high resistance, an open between the ECM and the VR sensor, or a poor connection at the terminal 84 of the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 8
8
  1. Turn the ignition OFF.
  2. Disconnect the ECM and check the VR sensor signal circuit for high resistance, an open, a low voltage, or a short to the sensor ground circuit and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 9
9
Check the VR sensor signal circuit for a poor connection at the ECM and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 13
10
Check for a poor connection at terminal 1 of the VR sensor and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 11
11
Replace the VR sensor.
Is the repair complete?
-
Go to Step 14
-
12
  1. Turn the ignition OFF.
  2. Disconnect the ECM.
  3. Turn the ignition ON.
  4. Check the VR sensor signal circuit for a short to battery voltage or a short to the 5 volt reference circuit and repair as needed.
Is the repair complete?
-
Go to Step 14
Go to Step 13
13
  1. Turn the ignition OFF.
  2. Replace the ECM.
Is the repair complete?
-
Go to Step 14
-
14
  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 15
Go to Step 2
15
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to
Applicable DTC
table
System OK

J5B11F13
Display graphicTranslations of text in graphics


Diagnostic Trouble Code (DTC) P1402

Exhaust Gas Recirculation Blocked

Circuit Description

An Exhaust Gas Re-circulation (EGR) system is used to lower oxides of nitrogen (NOx) emission levels caused by high combustion temperatures. It accomplishes this by feeding small amounts of exhaust gases back into the combustion chamber. When the air/fuel mixture is diluted with the exhaust gases, combustion temperatures are reduced.
A linear EGR valve is used on this system. The linear EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The valve controls exhaust flow going into the intake manifold from the exhaust manifold through an orifice with a engine control module(ECM) controlled pintle. The ECM controls the pintle position using inputs from the Throttle Position (TP) and the Manifold Absolute Pressure (MAP) sensor. The ECM then commands the EGR valve to operate when necessary by controlling an ignition signal through the ECM. This can be monitored on a scan tool as the Desired EGR position.
The ECM monitors the results of its command through a feedback signal. By sending a 5 volt reference and a ground to the EGR valve, a voltage signal representing the EGR valve pintle position is sent to the ECM. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The actual EGR position should always be near the commanded or Desired EGR position.
This Diagnostic Trouble Code(DTC) will detect an open or short circuit.

Conditions for Setting the DTC

Action Taken When the DTC Sets

Conditions for Clearing the MIL/DTC

Diagnostic Aids

Due to moisture associated with exhaust systems, the EGR valve may freeze and stick in cold weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the problem disappears.
By watching the Actual EGR and desired EGR positions on a cold vehicle with a scan tool, the fault can be easily verified. Check the Freeze Frame data to determine if the DTC set when the vehicle was cold by viewing the Engine Coolant Temperature (ECT).

DTC P1402 - Exhaust Gas Recirculation Blocked

Step Action Value(s) Yes No
1
Perform an Euro On-Board Diagnostic (EOBD) System Check.
Is the system check complete?
-
Go to Step 2
Go to
"On-Board Diagnostic System Check"
2
  1. Start the engine and allow the engine to idle.
  2. Install the scan tool.
  3. Command the exhaust gas recirculation (EGR) valve to the specified values.
Does the engine stall or attempt to stall?
50%
Go to Step 5
Go to Step 3
3
  1. Turn the ignition switch to LOCK.
  2. Remove the EGR valve assembly.
  3. Inspect the EGR valve, passages and pipe for a restriction or damage and repair as necessary.
Is a repair necessary?
-
Go to Step 5
Go to Step 4
4
Replace the EGR valve.
Is the replacement complete?
-
Go to Step 5
-
5
  1. Start the engine.
  2. Disconnect the battery for the specified time.
  3. Drive the vehicle to the specified value.
  4. Release the throttle and allow the vehicle to decelerate to the specified value.
Is the EGR Decel Filter Values less than the specified value?
10 secnds
60mph
(27km/h)
20mph
(32km/h)
0mph
Go to Step 3
Go to Step 6
6
  1. Using the scan tool, clear the Diagnostic Trouble Codes (DTCs).
  2. Start the engine and idle at normal operating temperature.
  3. Operate the vehicle within the conditions for setting the DTC as specifiec in the supporting text.
Does the scan tool indicate that this diagnostic ran and passed?
-
Go to Step 7
Go to Step 2
7
Check if any additional DTCs are set.
Are any DTCs displayed that have not been diagnosed?
-
Go to applicable DTC table
System OK


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