Nubira-Lacetti
Body Repair Manual
0. SERVICE NOTICE
1. GENERAL INFORMATION
2. PREPARATIONS OF BODYWORK
3. WELDING AND TOOLS
4. FRONT
5. ROOF, BACK PANEL AND REAR FLOOR PANEL
6. FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER
7. FENDER, HOOD, TAILGATE AND TRUNK LID
8. BODY DIMENSION
9. SEALING, CAULKING AND DEADNER
10. RUST PREVENTION
11. BODY-FRAME REPAIR EQUIPMENT
Electrical Wiring Diagrams
LHD - Left-Hand Drive
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
2. POSITION OF CONNECTORS AND GROUNDS
3. WIRING DIAGRAM FOR POWER SUPPLIES
4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
5. ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
2. ECM (ENGINE CONTROL MODULE) : MR - 140
3. ECM (ENGINE CONTROL MODULE) : HV - 240
4. ECM (ENGINE CONTROL MODULE) : SIRIUS D4
5. TCM (TRANSMISSION CONTROL MODULE) : MR-140/HV-240
6. TCM (TRANSMISSION CONTROL MODULE) : SIRIUS D4
7. AIR CONDITIONER
8. FATC (FULL AUTOMATIC TEMPERATURE CONTROL)
9. RADIATOR COOLING FAN CIRCUIT
10. HEAD LAMP & HEAD LAMP LEVELING DEVICE (HLLD) CIRCUIT
11. DRL (DAY TIME RUNNING LIGHT) CIRCUIT
12. ILLUMINATION CIRCUIT
13. FRONT & REAR FOG LAMP CIRCUIT
14. HAZARD & TURN SIGNAL LAMP CIRCUIT
15. STOP LAMP, CENTER HIGH MOUNT STOP LAMP (CHMSL) & REVERSE LAMP CIRCUIT
16.TRUNK/TAIL GATE OPEN SWITCH, TRUNK LATCH SWITCH, TRUNK ROOM LAMP & HORN CIRCUIT
17. LAMP (MAP & ROOM) CIRCUIT
18. CLOCK, CIGAR LIGHTER, ASHTRAY ILLUM. LAMP, GLOVE BOX LAMP & EXTRA POWER JACK CIRCUIT
19. CHIME BELL, SEAT BELT & KEY REMIND SWITCH CIRCUIT
20. WIPER CIRCUIT
21. REAR WINDOW DEFROSTER & OSRV MIRROR HEATING SYSTEM CIRCUIT
22. ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR CIRCUIT
23. FOLDING MIRROR UNIT CIRCUIT
24. POWER WINDOW CIRCUIT
25. CENTRAL DOOR LOCKING SYSTEM CIRCUIT
26. CLUSTER
27. AUDIO CIRCUIT
28. ABS (ANTILOCK BRAKE SYSTEM)
29. AIR BAG (SDM: SENSING & DIAGNOSTIC MODULE) CIRCUIT
30. SUN ROOF CIRCUIT
31. SSPS (SPEED SENSITIVE POWER STEERING) CIRCUIT
32. IMMOBILIZER SYSTEM CIRCUIT
33. ANTI THEFT CONTROL SYSTEM CIRCUIT
34. BATTERY SAVER CIRCUIT
RHD - Right-Hand Drive
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
2. POSITION OF CONNECTORS AND GROUNDS
3. WIRING DIAGRAM FOR POWER SUPPLIES
4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
5. ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
2. ECM (ENGINE CONTROL MODULE) : MR - 140
3. ECM (ENGINE CONTROL MODULE) : HV - 240
4. ECM (ENGINE CONTROL MODULE) : SIRIUS D4
5. TCM (TRANSMISSION CONTROL MODULE) : MR-140/HV-240
6. TCM (TRANSMISSION CONTROL MODULE) : SIRIUS D4
7. AIR CONDITIONER
8. FATC (FULL AUTOMATIC TEMPERATURE CONTROL)
9. RADIATOR COOLING FAN CIRCUIT
10. HEAD LAMP & HEAD LAMP LEVELING DEVICE (HLLD) CIRCUIT
11. ILLUMINATION CIRCUIT
12. FRONT & REAR FOG LAMP CIRCUIT
13. HAZARD & TURN SIGNAL LAMP CIRCUIT
14. STOP LAMP, CENTER HIGH MOUNT STOP LAMP (CHMSL) & REVERSE LAMP CIRCUIT
15.TRUNK/TAIL GATE OPEN SWITCH, TRUNK LATCH SWITCH, TRUNK ROOM LAMP & HORN CIRCUIT
16. LAMP (MAP & ROOM) CIRCUIT
17. CLOCK, CIGAR LIGHTER, ASHTRAY ILLUM. LAMP, GLOVE BOX LAMP & EXTRA POWER JACK CIRCUIT
18. CHIME BELL, SEAT BELT & KEY REMIND SWITCH CIRCUIT
19. WIPER CIRCUIT
20. REAR WINDOW DEFROSTER & OSRV MIRROR HEATING SYSTEM CIRCUIT
21. ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR CIRCUIT
22. FOLDING MIRROR UNIT CIRCUIT
23. POWER WINDOW CIRCUIT
24. CENTRAL DOOR LOCKING SYSTEM CIRCUIT
25. CLUSTER
26. AUDIO CIRCUIT
27. ABS (ANTILOCK BRAKE SYSTEM)
28. AIR BAG (SDM: SENSING & DIAGNOSTIC MODULE) CIRCUIT
29. SUN ROOF CIRCUIT
30. SSPS (SPEED SENSITIVE POWER STEERING) CIRCUIT
31. IMMOBILIZER SYSTEM CIRCUIT
32. ANTI THEFT CONTROL SYSTEM CIRCUIT
33. BATTERY SAVER CIRCUIT
Labour Time Guide
0. General Information
1. Engine
SOHC ENGINE MECHANICAL
DOHC ENGINE MECHANICAL
ENGINE COOLING
ENGINE ELECTRICAL
ENGINE CONTROLS
ENGINE INTAKE & EXHAUST
2. Suspension
FRONT SUSPENSION
REAR SUSPENSION
TIRES & WHEEL
3. Driveline Axle
4. Brakes
HYDRAULIC BRAKE
MASTER CYLINDER & POWER BOOSTER
FRONT BRAKES
REAR BRAKES
ANTI-LOCK BRAKES SYSTEM
PARKING BRAKES
5. Transmissions/Transaxle
ZF 16HP AUTO TRANSAXLE
AISIN AUTO TRANSAXLE
FIVE-SPEED MANUAL TRANSAXLE: D16, D20
FIVE-SPEED MANUAL TRANSAXLE: Y4M
CLUTCH
6. Steering
POWER STEERING SYSTEM
MANUAL STEERING GEAR
STEERING WHEEL & COLUMN
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING & VENTILATION
HVAC CONTROL
8. Restraints
SEAT BELTS
S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS)
9. Body and Accessories
BODY WIRING SYSTEM
LIGHTING SYSTEM
WIPER/WASHER SYSTEM
INSTRUMENT DRIVER SYSTEM
AUDIO & ANTI-THEFT SYSTEM
INTERIOR TRIM
SEATS
GLASS & MIRRORS
EXTERIOR PARTS
BUMPERS & FASCIAS
DOORS
ROOF
BODY FRONT END
BODY REAR END
10. Paint
Pre-delivery Inspection
FOREWORD
GENERAL INTRODUCTION
ENGINE COMPARTMENT
BODY - ACCESSORIES
UNDER VEHICLE
ROAD TEST
APPEARANCE
ANNEX
Service Manual
0. General Information
1. Engine
GENERAL ENGINE INFORMATION
1.4L/1.6L DOHC ENGINE MECHANICAL
SPECIFICATIONS
SPECIAL TOOLS
COMPONENT LOCATOR
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
Oil Pan
Oil Pump
Engine Mount
Camshaft Gears
Rear Timing Belt Cover
Engine
Pistons and Rods
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
1.8L DOHC ENGINE MECHANICAL
SPECIFICATIONS
SPECIAL TOOLS
COMPONENT LOCATOR
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
Oil Pan
Oil Pump
Engine Mount
Intake Manifold
Exhaust Manifold
Camshaft Gears
Rear Timing Belt Cover
Engine
Pistons and Rods
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE COOLING
ENGINE ELECTRICAL
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE CONTROLS
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
SYSTEM DIAGNOSIS
Diagnostic Aids
Idle Learn Procedure
TEC (TOOTH ERROR CORRECTION) Learn Procedure
ON-Board Diagnostic (EOBD) System Check (1.4L/1.6L DOHC)
ON-Board Diagnostic (EOBD) System Check (1.8L DOHC)
Multiple ECM Information Sensor DTCs Set
Engine Cranks But Will Not Run (1.4L/1.6L DOHC)
Engine Cranks But Will Not Run (1.8L DOHC)
No Malfunction Indicator Lamp (1.4L/1.6L DOHC)
No Malfunction Indicator Lamp (1.8L DOHC)
Malfunction Indicator Lamp On Steady (1.4L/1.6L DOHC)
Malfunction Indicator Lamp on Steady (1.8L DOHC)
Fuel System Diagnosis
Fuel Pump Relay Circuit Check (1.4L/1.6L DOHC)
Fuel Pump Relay Circuit Check (1.8L DOHC)
Main Relay Circuit Check (1.4L/1.6L DOHC)
Main Relay Circuit Check (1.8L DOHC)
Manifold Absolute Pressure Check (1.4L/1.6L DOHC)
Manifold Absolute Pressure Check (1.8L DOHC)
Idle Air Control System Check (1.4L/1.6L DOHC)
Idle Air Control System Check (1.8L DOHC)
Ignition System Check (1.4L/1.6L DOHC)
Ignition System Check (1.8L DOHC)
Engine Cooling Fan Circuit Check - Dual Fan (1.4L/1.6L DOHC)
Engine Cooling Fan Circuit Check - Dual Fan (1.8L DOHC)
Data Link Connector Diagnosis (1.4L/1.6L DOHC)
Data Link Connector Diagnosis (1.8L DOHC)
Fuel Injector Balance Test
TROUBLE CODE DIAGNOSIS (1.4L/1.6L DOHC)
Clearing Trouble Codes
Diagnostic Trouble Codes (1.4L/1.6L DOHC)
DTC P0107
DTC P0108
DTC P0112
DTC P0113
DTC P0117
DTC P0118
DTC P0122
DTC P0123
DTC P0131
DTC P0132
DTC P0133
DTC P0135
DTC P0137
DTC P0138
DTC P0140
DTC P0141
DTC P0171
DTC P0172
DTC P0222
DTC P0223
DTC P0261
DTC P0262
DTC P0264
DTC P0265
DTC P0267
DTC P0268
DTC P0270
DTC P0271
DTC P0300
DTC P0327
DTC P0335
DTC P0336
DTC P0337
DTC P0341
DTC P0342
DTC P0351
DTC P0352
DTC P0400
DTC P0404
DTC P0405
DTC P0406
DTC P0420
DTC P0444
DTC P0445
DTC P0462
DTC P0463
DTC P0480
DTC P0481
DTC P0501
DTC P0510
DTC P0532
DTC P0533
DTC P0562
DTC P0563
DTC P0601
DTC P0604
DTC P0605
DTC P0656
DTC P1181
DTC P1182
DTC P1230
DTC P1231
DTC P1320
DTC P1321
DTC P1382
DTC P1385
DTC P1402
DTC P1403
DTC P1404
DTC P1511
DTC P1512
DTC P1513
DTC P1537
DTC P1538
DTC P1610
DTC P1611
DTC P1628
DTC P1629
DTC P1660
DTC P1661
TROUBLE CODE DIAGNOSIS (1.8L DOHC)
Clearing Trouble Codes
Diagnostic Trouble Codes (1.8L DOHC)
DTC P0106
DTC P0107
DTC P0108
DTC P0112
DTC P0113
DTC P0117
DTC P0118
DTC P0122
DTC P0123
DTC P0131
DTC P0132
DTC P0133
DTC P0134
DTC P0135
DTC P0137
DTC P0138
DTC P0140
DTC P0141
DTC P0171
DTC P0172
DTC P0201
DTC P0202
DTC P0203
DTC P0204
DTC P0300
DTC P0301
DTC P0302
DTC P0303
DTC P0304
DTC P0317
DTC P0325
DTC P0327
DTC P0336
DTC P0337
DTC P0341
DTC P0342
DTC P0351
DTC P0352
DTC P0401
DTC P0402
DTC P0404
DTC P0405
DTC P0406
DTC P0420
DTC P0443
DTC P0461
DTC P0462
DTC P0463
DTC P0502
DTC P0506
DTC P0507
DTC P0532
DTC P0533
DTC P0562
DTC P0563
DTC P0601
DTC P0602
DTC P0607
DTC P0700
DTC P1106
DTC P1107
DTC P1111
DTC P1112
DTC P1114
DTC P1115
DTC P1121
DTC P1122
DTC P1133
DTC P1134
DTC P1167
DTC P1171
DTC P1336
DTC P1391
DTC P1392
DTC P1393
DTC P1396
DTC P1397
DTC P1404
DTC P1601
DTC P1607
DTC P1626
DTC P1631
DTC P1650
DTC P1655
SYMPTOM DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
ENGINE EXHAUST
2. Suspension
SUSPENSION DIAGNOSIS
WHEEL ALIGNMENT
FRONT SUSPENSION
REAR SUSPENSION
TIRES AND WHEELS
3. Driveline Axle
AUTOMATIC TRANSAXLE DRIVE AXLE
MANUAL TRANSAXLE DRIVE AXLE
4. Brakes
HYDRAULIC BRAKES
MASTER CYLINDER
POWER BOOSTER
FRONT DISC BRAKES
REAR DISC BRAKES
REAR DRUM BRAKES
ANTILOCK BRAKE SYSTEM
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
Diagnostic Circuit Check
ABS Indicator Lamp Inoperative
Power Supply to Control Module, No DTCs Stored
ABS Indicator Lamp Illuminated Continuously, No DTCs Stored
Electronic Brake-Force Distribution (EBD) System Indicator Lamp Inoperative
Self-Diagnostics
Displaying DTCs
Clearing DTCs
Intermittents and Poor Connections
DTC C0035
DTC C0040
DTC C0045
DTC C0050
DTC C0060/C0065
DTC C0070/C0075
DTC C0080/C0085
DTC C0090/C0095
DTC C0110
DTC C0121
DTC C0161
DTC C0245
DTC C0550
DTC C0800
DTC C0931
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
PARKING BRAKE
5. Transmissions/Transaxle
6. Steering
POWER STEERING SYSTEM
POWER STEERING PUMP
POWER STEERING GEAR
STEERING WHEEL AND COLUMN
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING AND VENTILATION SYSTEM
MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
UNIT REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
8. Restraints
SEAT BELTS
SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
SPECIFICATIONS
SPECIAL TOOLS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
DTC
Scan Tool Diagnostics
SIR Diagnostic System Check
Sensing and Diagnostic Module (SDM) Integrity check
Diagnostic TIC Trouble Code (DTC) 1
DTC 2
DTC 3
DTC 4
DTC 5
DTC 6
DTC 7
DTC 8
DTC 9
DTC 10
DTC 11
DTC 12
DTC 13
DTC 14
DTC 15
DTC 16
DTC 23
DTC 24
DTC 25
DTC 31
DTC 32
DTC 33
DTC 34
DTC 35
DTC 38
DTC 52
DTC 53
DTC 54
DTC 55
DTC 56
DTC 57
DTC 58
DTC 59
DTC 80
DTC 81
DTC 82
DTC 83
DTC 84
DTC 85
DTC 86
DTC 87
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
9. Body and Accessories
BODY WIRING SYSTEM
LIGHTING SYSTEMS
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
HORN(S)
WIPERS/WASHER SYSTEMS
INSTRUMENTATION/DRIVER INFORMATION
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
DIAGNOSIS
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
AUDIO SYSTEMS
INTERIOR TRIM
SEATS
WATERLEAKS
WINDNOISE
SQUEAKS AND RATTLES
GLASS AND MIRRORS
EXTERIOR TRIM
FRAME AND UNDERBODY
BUMPERS AND FASCIAS
DOORS
ROOF
BODY FRONT END
BODY REAR END
REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
IMMOBILIZER ANTI-THEFT SYSTEM