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SEALING, CAULKING AND DEADNER

SEALING & CAULKING

Note : Seal the following areas to prevent air leaks water leaks, and rust.

SEALING

ENGINE ROOM

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ROOF

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INSIDE ROOM

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FLOOR & TRUNK ROOM

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HOOD

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TRUNK LID

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FRONT / REAR DOOR

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CAULKING

ENGINE ROOM

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UNDER BODY

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BACK PANEL

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DEADNER

GENERAL DESCRIPTION

Deadner is properly designed and applied for reduce the vibration and noise. Also, it plays in maintaining the structural rigidity of the panel.

REPAIR PROCEDURE

    1. Remove the related parts.
      • Seats, carpet.
      • Trims, others.
    2. Removal of the damaged deadner.
      • Peel off the damaged deadner with a steel spatula, carefully.
    3. Clean and dry.
      • Before applying the deadner, thoroughly clean and dry the areas to be applied.
    4. Prelocation the new deadner.
      • Prelocation the new deadner on the panels to be applied.

      Note : Avoid the parts mounting holes and service holes.
    5. Adhension of deadner.
      • Heat the surface of deadner with a torch or heating gun until it adheres itself.
      • Push and adhere to the panel with a rubber spatula.

      Note : In order to take full advantage of the deadner, its face must adhere and contact the panels perfectly.

      Caution : Be careful not to burn the composite parts when beating.


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    6. Install the related parts.
      • Install in the reverse order in which they were removed.

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    DEADNER CHART
    Unit:mm
    NO
    DESCRIPTION
    THICKNESS
    MAX AREA
    REMARKS
    1
    DEADNER - FLOOR PANEL FRT, LH
    4.0
    778x428(30.63x16.85)
    .
    2
    DEADNER - FLOOR PANEL FRT, RH
    4.0
    778x428
    .
    3
    DEADNER - FLOOR PANEL FRT, TUNNEL
    4.0
    740x360
    .
    4
    DEADNER - FLOOR PANEL RR, LH
    2.2
    620x520
    .
    5
    DEADNER - FLOOR PANEL RR, RH
    2.2
    620x520
    .
    6
    DEADNER - FLOOR PANEL RR, TUNNEL
    4.0
    625x340
    .
    7
    DEADNER - A PILLAR LH
    1.5
    140x80
    .
    8
    DEADNER - A PILLAR RH
    1.5
    140x80
    .
    9
    DEADNER - A PILLAR UPPER LH
    1.5
    70x50
    .
    10
    DEADNER - A PILLAR UPPER RH
    1.5
    70x50
    .
    11
    DEADNER - FRT WHEEL HOUSING LH
    3.2
    264x165
    .
    12
    DEADNER - FRT WHEEL HOUSING RH
    3.2
    264x165
    .
    13
    DEADNER - A PILLAR LH
    1.5
    140x80
    .
    14
    DEADNER - A PILLAR RH
    1.5
    140x80
    .
    15
    DEADNER - TRUNK SIDE, LH
    3.2
    300x200
    RECTANGULAR
    UNDER BODY

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    ROOF, DOOR

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