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FENDER, HOOD AND TRUNK LID

FENDER

REPAIR PROCEDURE

    1. Remove the related parts.
      • Radiator grill and front bumper.
      • Mud guard and fender liner.
    2. Remove the fender
    3. Preparation of the new fender.
      • Preparation of the new fender and check damaged areas.
    4. Apply the paint.
    5. Caution :

      • Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. Read the paint label before opening paint container.
      • Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
      • Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes.

    6. Coating the anti-rust agents.
      • Coating the anti-rust agents to door hinge areas.

      U5-7-f2
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      U5-7-f1
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    7. Apply the mastic sealer.
      • Apply the mastic sealer to the mounting bolts.

      Note : Before apply the new sealer, check the current sealer status.

      U5-7-f3
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    8. Preinstall the fender.
      • Fasten to the wheelhouse at two places with bolts. Close the hood and check the front and rear clearances and level differences of the hood and door.

      U5-7-f4
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    9. Tighten fully.
      • After checking and adjusting the mounting position, tighten all bolts fully.
    10. Install the related parts.
      • Install in the reverse order in which they were removed.
    11. Check clearance
      • Check clearance of front bumper.

HOOD

REPAIR PROCEDURE

    1. Remove the related parts.
      • Washer hose and nozzles.
      • Wiring harness and others.
    2. Remove the hood.
      • Remove the hood mounting bolts from two hinge bows.

      U5-7-f5
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    3. Preparation of the new hood.
      • Preparation of the new hood and check damaged areas.
    4. Apply the paint.
    5. Caution :

      • Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. Read the paint label before opening paint container.
      • Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
      • Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes.

    6. Preinstall the hood.
      • Fasten to the hood hinges bows at two places with four bolts, carefully.

      U5-7-f6
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      • Close the hood and check the front and rear clearances and level difference of hood, fender and head lamps.

      U5-7-f7
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    7. Tighten fully.
      • After checking and adjusting the mounting position, tighten all bolts fully.
    8. Install the related parts.
      • Washer hose and nozzles.
      • Install in the reverse order in which they were removed.
    9. Check and adjust.
      • Check clearances and level differences.
      • Check the hood locking and unlocking condition.
      • Check spray conditions of washer liquid and adjust washer spray nozzles on the hood panel.

TRUNK LID

REPAIR PROCEDURE

    1. Remove the related parts.
      • Wiring harness and solenoid valve.
      • Lock set, latch set and others.
    2. Remove the trunk lid.
      • Remove the trunk lid mounting bolts from two hinge bows.

      U5-7-f8
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    3. Preparation of the new trunk lid.
      • Preparation of the new trunk lid and check damaged areas.
    4. Apply the paint.
    5. Caution :

      • Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed.
      • Read the paint label before opening paint container.
      • Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
      • Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes.

    6. Preinstall the trunk lid.
      • Fasten to the trunk lid hinges bows at two places with four bolts, carefully.
      • Install bumper.

      U5-7-f9
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      • Close the trunk lid and check the clearances and level difference of trunk lid, side panel outers and rear combination lamps.

      U5-7-f10
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    7. Tighten fully.
      • After checking and adjusting the mounting position, tighten all bolts fully.
    8. Install the related parts.
      • Wiring harness and solenoid valve.
      • Lock set, latches and linkages.
      • Install in the reverse order in which they were removed.
    9. Check and adjust.
      • Clean the trunk compartment.
      • Check clearances and level differences.
      • Check the trunk lid locking and unlocking condition.
      • Check for water leaks in the trunk compartment.
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