To the top of the document
Tacuma-Rezzo
To Previous Page To Next Page
GMDE Start Page Load static TOC Load dynamic TOC Help?

SECTION 9R

BODY FRONT END

DESCRIPTION AND OPERATION

BODY FRONT END

This vehicle has a unitized body with a frame assembly supporting the engine and the transaxle. The fender panels and the radiator support are also integral parts of the body.

REPAIR INSTRUCTIONS

ON-VEHICLE SERVICE

LUBRICATION

The hood hinges and the locking mechanisms require periodic lubrication for proper operation. Refer to Section 0B, General Information for the specific types and intervals of lubrication.

FASTENERS

Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

Many aluminum components are used on current models. Aluminum in contact with steel may corrode rapidly if it is not protected by special finishes or isolators.
The fasteners used have a special finish which provides adequate protection from corrosion. These special fasteners differ in color in order to easily identify them from the standard metric fasteners, which are medium blue.
When replacing fasteners, avoid substituting otherwise similar fasteners in the same Location.

ANTICORROSION MATERIALS

In order to provide rust resistance, anticorrosion materials have been applied to the interior surfaces of most of the metal panels. When you service these panels, properly recoat them with a service-type anticorrosion material if any of the original material has been disturbed.

FRONT END SEALING

All locations where waterleaks may occur are sealed during production with high quality, durable sealers. If it becomes necessary to reseal specific areas, use a high-quality sealer of medium-bodied consistency which will retain its flexible characteristics after curing and can be painted, if necessary.


UAA9R010
Display graphicTranslations of text in graphics


COWL VENT GRILLE

(Left-Hand Drive Shown, Right-Hand Drive Similar)

Removal and Installation Procedure

  1. Raise the hood and support it with the hood prop.
  2. Remove the wiper arms. Refer to Section 9D, Wipers/Washer Systems.
  3. Remove the screws and the clips.
  4. Remove the cowl vent grille.
  5. Installation should follow the removal procedure in the reverse order.


UAA9R020
Display graphicTranslations of text in graphics


HOOD

Removal and Installation Procedure

    Notice : Install protective coverings over the fenders and the windshield in order to prevent damage to the paint, the glass and the moldings when you are removing and installing the hood.

  1. Raise and support the hood.
  2. Mark the position of the hinge to the hood to facilitate alignment during installation.
  3. Remove the bolts that retain the hood to both hinges.
  4. Installation Notice
    Tightening Torque
    27 N.m (20 lb-ft)

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  5. With the aid of another technician, remove the hood from the hinges.
  6. Installation should follow the removal procedure in the reverse order.


UAA9R030
Display graphicTranslations of text in graphics


HOOD HINGES

Removal and Installation Procedure

  1. Remove the hood. Refer to "Hood" in this section.
  2. Remove the bolts.
  3. Installation Notice
    Tightening Torque
    27 N.m (20 lb-ft)

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  4. Remove the hood hinges.
  5. Installation should follow the removal procedure in the reverse order.


UAA9R040
Display graphicTranslations of text in graphics


HOOD SECONDARY LATCH

(Left-Hand Drive Shown, Right-Hand Drive Similar)

Removal and Installation Procedure

  1. Open the hood.
  2. Remove the radiator grille. Refer to "Radiator Grille" in this section.
  3. Mark the position of the hood latch on the radiator support to facilitate alignment during installation.
  4. Remove the bolts and the hood latch.
  5. Installation Notice
    Tightening Torque
    8 N.m (71 lb-in)

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  6. Disconnect the hood release cable.
  7. Installation should follow the removal procedure in the reverse order.


UAA9E210
Display graphicTranslations of text in graphics


HOOD LATCH RELEASE CABLE

(Left-Hand Drive Shown, Right-Hand Drive Similar)

Removal and Installation Procedure

  1. Remove the instrument panel lower cover.


  2. UAA9R060
    Display graphicTranslations of text in graphics


  3. Remove the bolts.
  4. Installation Notice
    Tightening Torque
    4 N.m (35 lb-in)

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  5. Disconnect the hood release cable.
  6. Remove the hood latch lever.


  7. UAA9R070
    Display graphicTranslations of text in graphics


  8. Remove the cable and the grommet from inside the vehicle.
  9. Remove the liner fender.


  10. UAA9R080
    Display graphicTranslations of text in graphics


  11. Remove the cable.
  12. Installation should follow the removal procedure in the reverse order.


UAA9R090
Display graphicTranslations of text in graphics


RADIATOR GRILLE

Removal and Installation Procedure

  1. Open the hood.
  2. Remove the headlamp. Refer to Section 9B, Lighting Systems.
  3. Remove the screws and the clips.
  4. Remove the radiator grille.
  5. Installation should follow the removal procedure in the reverse order.


UAA9R120
Display graphicTranslations of text in graphics


FENDER

Removal and Installation Procedure

  1. Raise the suitably support the vehicle.
  2. Remove the front wheel. Refer to Section 2E, Tires and Wheels.
  3. Remove the front liner fender. Refer to Section 9O, Bumpers and Fascias.
  4. Remove the bolts.
  5. Installation Notice
    Tightening Torque
    8 N.m (71 lb-in)

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.



    UAA9R100
    Display graphicTranslations of text in graphics


  6. Remove the headlamp. Refer to Section 9B, Lighting Systems.
  7. Remove the bolt between the bumper fascia and the fender.
  8. Installation Notice
    Tightening Torque
    4 N.m (35 lb-in)

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  9. Remove the screw.


  10. UAA9R110
    Display graphicTranslations of text in graphics


  11. Remove the cowl vent grille. Refer to "Cowl Vent Grille" in this section.
  12. Remove the bolts along the top of the fender.
  13. Installation Notice
    Tightening Torque
    8 N.m (71 lb-in)
    Installation Notice

    Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.

  14. Remove the fender.
  15. Installation should follow the removal procedure in the reverse order.

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Application
N•m
Lb-Ft
Lb-In
Hinge Bolts
27
20
-
Hood-to-Hinge Bolts
27
20
-
Hood Latch Bolts
8
-
71
Hood Release Handle Nuts
4
-
35


To Previous Page To Next Page
© Copyright General Motors Daewoo Europe. All rights reserved