Tacuma-Rezzo
Body Repair Manual
SERVICE NOTICE
1. GENERAL INFORMATION
2. PREPARATIONS OF BODYWORK
3. WELDING AND TOOLS
4. FRONT
5. ROOF, BACK PANEL AND REAR FLOOR PANEL
6. FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER
7. FENDER, HOOD AND TRUNK LID
8. BODY DIMENSION
9. SEALING, CAULKING AND DEADNER
10. RUST PREVENTION
11. BODY-FRAME REPAIR EQUIPMENT
Electrical Wiring Diagrams
LHD - Left-Hand Drive
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
2. POSITION OF CONNECTORS AND GROUNDS
3. WIRING DIAGRAM FOR POWER SUPPLIES
4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
5. ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
2. ECM (ENGINE CONTROL MODULE) - 2.0D (MR-140)
3. ECM (ENGINE CONTROL MODULE) - 1.6D (SIRIUS D4)
4. ECM (ENGINE CONTROL MODULE) - 2.0D (ITMS-6F)
5. TRANSMISSON CONTROL MODULE (TCM)
6. AIR CONDITIONER
7. FULL AUTOMATIC TEMPERATURE CONTROL (FATC)
8. RADIATOR COOLING FAN CIRCUIT
9. HEAD LAMP & HEAD LAMP LEVELING DEVICE (HLLD) CIRCUIT
10. HEAD LAMP & DAY TIME RUNNING LIGHT (DRL) CIRCUIT
11. ILLUMINATION RELAY CIRCUIT
12. FRONT & REAR FOG LAMP CIRCUIT
13. HAZARD & TURN SIGNAL LAMP CIRCUIT
14. BRAKE TRANSAXLE SHIFT INTERLOCK(BTSI) & STOP LAMP CIRCUIT
15. ILLUMINATION(ASHTRAY & CIGARETTE LIGHTER), GLOVE BOX LAMP & CLOCK CIRCUIT
16. LAMP (ROOM & TRUNK ROOM), TAIL GATE OPEN SWITCH & DOOR WARNING LAMP CIRCUIT
17. HORN & MIRROR HEATING SYSTEM CIRCUIT
18. CENTRAL DOOR LOCKING SYSTEM CIRCUIT
19. POWER WINDOW CIRCUIT
20. ELECTRIC OUTSIDE REAR VIEW(OSRV) MIRROR & MIRROR HEATING SYSTEM CIRCUIT
21. CHIME BELL, SEAT BELT SWITCH & KEY REMIND SWITCH CIRCUIT
22. WIPER CIRCUIT
23. AUDIO CIRCUIT
24. CLUSTER
25. IMMOBILIZER SYSTEM CIRCUIT
26. ANTI LOCK BRAKE SYSTEM (ABS)
27. AIG BAG (SDM: SENSING & DIAGNOSTIC MODULE)
28. SUN ROOF CIRCUIT
29. ANTI-THEFT CONTROL SYSTEM CIRCUIT
30. HEATING MAT CIRCUIT
31. BATTERY SAVER CIRCUIT
RHD - Right-Hand Drive
1. HOW TO READ ELECTRICAL WIRING DIAGRAM
2. POSITION OF CONNECTORS AND GROUNDS
3. WIRING DIAGRAM FOR POWER SUPPLIES
4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
5. ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
2. ECM (ENGINE CONTROL MODULE): 2.0D (MR-140)
3. ECM (ENGINE CONTROL MODULE) - 1.6D (SIRIUS D4)
4. ECM (ENGINE CONTROL MODULE) - 2.0D (ITMS-6F)
5. TRANSMISSON CONTROL MODULE (TCM)
6. AIR CONDITIONER
7. FULL AUTOMATIC TEMPERATURE CONTROL (FATC)
8. RADIATOR COOLING FAN CIRCUIT
9. HEAD LAMP & HEAD LAMP LEVELING DEVICE (HLLD) CIRCUIT
10. ILLUMINATION RELAY CIRCUIT
11. FRONT & REAR FOG LAMP CIRCUIT
12. HAZARD & TURN SIGNAL LAMP CIRCUIT
13. BRAKE TRANSAXLE SHIFT INTERLOCK (BTSI) & STOP LAMP CIRCUIT
14. ILLUMINATION(ASHTRAY & CIGARETTE LIGHTER), GLOVE BOX LAMP & CLOCK CIRCUIT
15. LAMP (ROOM & TRUNK ROOM), TAIL GATE OPEN SWITCH & DOOR WARNING LAMP CIRCUIT
16. HORN & MIRROR HEATING SYSTEM CIRCUIT
17. CENTRAL DOOR LOCKING SYSTEM CIRCUIT
18. POWER WINDOW CIRCUIT
19. ELECTRIC OUTSIDE REAR VIEW (OSRV) MIRROR & MIRROR HEATING SYSTEM CIRCUIT
20. CHIME BELL, SEAT BELT SWITCH & KEY REMIND SWITCH CIRCUIT
21. WIPER CIRCUIT
22. AUDIO CIRCUIT
23. CLUSTER
24. IMMOBILIZER SYSTEM CIRCUIT
25. ANTI LOCK BRAKE SYSTEM (ABS)
26. AIG BAG (SDM: SENSING & DIAGNOSTIC MODULE)
27. SUN ROOF CIRCUIT
28. ANTI-THEFT CONTROL SYSTEM CIRCUIT
29. HEATING MAT CIRCUIT
30. BATTERY SAVER CIRCUIT
Labour Time Guide
0. General Information
1. Engine
SOHC ENGINE MECHANICAL
DOHC ENGINE MECHANICAL
ENGINE COOLING
ENGINE ELECTRICAL
ENGINE CONTROLS
ENGINE INTAKE & EXHAUST
2. Suspension
FRONT SUSPENSION
REAR SUSPENSION
TIRES & WHEEL
INTELLIGENT CONTROL SUSPENSION
3. Driveline Axle
4. Brakes
HYDRAULIC BRAKE
MASTER CYLINDER & POWER BOOSTER
FRONT BRAKES
REAR BRAKES
ANTI-LOCK BRAKES SYSTEM
PARKING BRAKES
5. Transmissions/Transaxle
4T40E AUTO T/A
ZF 14HP/16HP AUTO TRANSAXLE
AISIN 50-40LE AUTO TRANSAXLE
FIVE-SPEED MANUAL TRANSAXLE
CLUTCH
6. Steering
POWER STEERING SYSTEM
MANUAL STEERING GEAR
STEERING WHEEL & COLUMN
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING & VENTILATION
HVAC CONTROL
8. Restraints
SEAT BELTS
RESTRAINTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS)
9. Body and Accessories
BODY WIRING SYSTEM
LIGHTING SYSTEM
WIPER/WASHER SYSTEM
INSTRUMENT DRIVER SYSTEM
AUDIO & ANTI-THEFT SYSTEM
INTERIOR TRIM
SEATS
GLASS & MIRRORS)
EXTERIOR PARTS
BUMPERS & FASCIAS
9-P - Doors
9-Q - Roof
9-R - Body Front End
BODY REAR END
10. Paint
11. Appendix
Pre-delivery Inspection
FOREWORD
GENERAL INTRODUCTION
ENGINE COMPARTMENT
BODY - ACCESSORIES
UNDER VEHICLE
ROAD TEST
APPEARANCE
ANNEX
Service Manual
0. General Information
1. Engine
GENERAL ENGINE INFORMATION
1.6L DOHC ENGINE MECHANICAL
2.0L DOHC ENGINE MECHANICAL
ENGINE COOLING
ENGINE ELECTRICAL
ENGINE CONTROLS
DESCRIPTION AND OPERATION
COMPONENT LOCATOR
DIAGNOSTIC INFORMATION AND PROCEDURES
SYSTEM DIAGNOSIS
DIAGNOSTIC TROUBLE CODE DIAGNOSIS (1.6L DOHC)
CLEARING TROUBLE CODES
DIAGNOSTIC TROUBLE CODES
(DTC) - P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR LOW VOLTAGE
(DTC) - P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR HIGH VOLTAGE
(DTC) - P0112 INTAKE AIR TEMPERATURE SENSOR LOW VOLTAGE
(DTC) - P0113 INTAKE AIR TEMPERATURE SENSOR HIGH VOLTAGE
(DTC) - P0117 ENGINE COOLANT TEMPERATURE SENSOR LOW VOLTAGE
(DTC) - P0118 ENGINE COOLANT TEMPERATURE SENSOR HIGH VOLTAGE
(DTC) - P0122 THROTTLE POSITION SENSOR LOW VOLTAGE
(DTC) - P0123 THROTTLE POSITION SENSOR HIGH VOLTAGE
(DTC) - P0131 OXYGEN SENSOR LOW VOLTAGE
(DTC) - P0132 OXYGEN SENSOR HIGH VOLTAGE
(DTC) - P0133 OXYGEN SENSOR NO ACTIVITY
(DTC) - P0137 HEATED OXYGEN SENSOR LOW VOLTAGE
(DTC) - P0138 HEATED OXYGEN SENSOR HIGH VOLTAGE
(DTC) - P0140 HEATED OXYGEN SENSOR NO ACTIVITY
(DTC) - P0141 HEATED OXYGEN SENSOR HEATER MALFUNCTION
(DTC) - P0171 FUEL TRIM SYSTEM TOO LEAN
(DTC) - P0172 FUEL TRIM SYSTEM TOO RICH
(DTC) - P1181 VARIABLE GEOMETRY INDUCTION SYSTEM SOLENOID LOW VOLTAGE
(DTC) - P1182 VARIABLE GEOMETRY INDUCTION SYSTEM SOLENOID HIGH VOLTAGE
(DTC) - P0222 MAIN THROTTLE IDLE ACTUATOR (MTIA) LOW VOLTAGE
(DTC) - P0223 MAIN THROTTLE IDLE ACTUATOR (MTIA) HIGH VOLTAGE
(DTC) - P1230 FUEL PUMP RELAY LOW VOLTAGE
(DTC) - P1231 FUEL PUMP RELAY HIGH VOLTAGE
(DTC) - P0261 INJECTOR 1 LOW VOLTAGE
(DTC) - P0262 INJECTOR 1 HIGH VOLTAGE
(DTC) - P0264 INJECTOR 2 LOW VOLTAGE
(DTC) - P0265 INJECTOR 2 HIGH VOLTAGE
(DTC) - P0267 INJECTOR 3 LOW VOLTAGE
(DTC) - P0268 INJECTOR 3 HIGH VOLTAGE
(DTC) - P0270 INJECTOR 4 LOW VOLTAGE
(DTC) - P0271 INJECTOR 4 HIGH VOLTAGE
(DTC) - P0300 MULTIPLE CYLINDER MISFIRE (CATALYST DAMAGE)
(DTC) - P0300 MULTIPLE CYLINDER MISFIRE (INCREASE EMISSION)
(DTC) - P1320 CRANKSHAFT SEGMENT PERIOD SEGMENT ADAPTATION AT LIMIT
(DTC) - P1321 CRANKSHAFT SEGMENT PERIOD TOOTH ERROR
(DTC) - P0327 KNOCK SENSOR CIRCUIT FAULT
(DTC) - P0335 MAGNETIC CRANKSHAFT POSITION SENSOR ELECTRICAL ERROR
(DTC) - P0336 58X CRANKSHAFT POSITION SENSOR NO PLAUSIBLE SIGNAL
(DTC) - P0337 58X CRANKSHAFT POSITION SENSOR NO SIGNAL
(DTC) - P0341 CAMSHAFT POSITION SENSOR RATIONALITY
(DTC) - P0342 CAMSHAFT POSITION SENSOR NO SIGNAL
(DTC) - P0351 IGNITION SIGNAL COIL A FAULT
(DTC) - P0352 IGNITION SIGNAL COIL B FAULT
(DTC) - P1382 ROUGH ROAD DATA INVALID (NON ABS)
(DTC) - P1382 ROUGH ROAD DATA INVALID (ABS)
(DTC) - P1385 ROUGH ROAD SENSOR CIRCUIT FAULT (NON ABS)
(DTC) - P1385 ROUGH ROAD SENSOR CIRCUIT FAULT (ABS)
(DTC) - P0400 EXHAUST GAS RECIRCULATION OUT OF LIMIT
(DTC) - P1402 EXHAUST GAS RECIRCULATION BLOCKED
(DTC) - P1403 EXHAUST GAS RECIRCULATION VALVE FAILURE
(DTC) - P0404 EXHAUST GAS RECIRCULATION OPENED
(DTC) - P1404 EXHAUST GAS RECIRCULATION CLOSED
(DTC) - P0405 EGR PINTLE POSITION SENSOR LOW VOLTAGE
(DTC) - P0406 EGR PINTLE POSITION SENSOR HIGH VOLTAGE
(DTC) - P0420 CATALYST LOW EFFICIENCY
(DTC) - P0444 EVAP PURGE CONTROL CIRCUIT NO SIGNAL
(DTC) - P0445 EVAP PURGE CONTROL CIRCUIT FAULT
(DTC) - P0462 FUEL LEVEL SENSOR LOW VOLTAGE
(DTC) - P0463 FUEL LEVEL SENSOR HIGH VOLTAGE
(DTC) - P0480 LOW SPEED COOLING FAN RELAY CIRCUIT FAULT (WITHOUT A/C)
(DTC) - P0480 LOW SPEED COOLING FAN RELAY CIRCUIT FAULT (WITH A/C)
(DTC) - P0481 HIGH SPEED COOLING FAN RELAY CIRCUIT FAULT (WITHOUT A/C)
(DTC) - P0481 HIGH SPEED COOLING FAN RELAY CIRCUIT FAULT (WITH A/C)
(DTC) - P0501 VEHICLE SPEED NO SIGNAL (M/T ONLY)
(DTC) - P0510 THROTTLE POSITION SWITCH CIRCUIT FAULT
(DTC) - P1511 IDLE CHARGE ACTUATOR CIRCUIT FAULT
(DTC) - P1512 IDLE CHARGE ACTUATOR MECHANICAL ERROR
(DTC) - P1513 IDLE CHARGE ACTUATOR FUNCTIONAL ERROR
(DTC) - P0532 A/C PRESSURE SENSOR LOW VOLTAGE
(DTC) - P0533 A/C PRESSURE SENSOR HIGH VOLTAGE
(DTC) - P1537 A/C COMPRESSOR RELAY HIGH VOLTAGE
(DTC) - P1538 A/C COMPRESSOR RELAY LOW VOLTAGE
(DTC) - P0562 SYSTEM VOLTAGE (ENGINE SIDE) TOO LOW
(DTC) - P0563 SYSTEM VOLTAGE (ENGINE SIDE) TOO HIGH
(DTC) - P0601 ENGINE CONTROL MODULE CHECKSUM ERROR
(DTC) - P0604 ENGINE CONTROL MODULE INTERNAL/EXTERNAL RAM ERROR
(DTC) - P0605 ENGINE CONTROL MODULE INMVY WRITE ERROR
(DTC) - P1610 MAIN RELAY HIGH VOLTAGE
(DTC) - P1611 MAIN RELAY LOW VOLTAGE
(DTC) - P1628 IMMOBILIZER NO SUCCESSFUL COMMUNICATION
(DTC) - P1629 IMMOBILIZER WRONG COMPUTATION
(DTC) - P0654 ENGINE SPEEDOMETER CIRCUIT FAULT
(DTC) - P0656 FUEL LEVEL GAUGE CIRCUIT FAULT
(DTC) - P1660 MALFUNCTION INDICATOR LAMP (MIL) HIGH VOLTAGE
(DTC) - P1661 MALFUNCTION INDICATOR LAMP (MIL) LOW VOLTAGE
DIAGNOSTIC TROUBLE CODE DIAGNOSIS (2.0L DOHC)
CLEARING TROUBLE CODES
DIAGNOSTIC TROUBLE CODES TABLE (2.0L DOHC)
(DTC) P0106 MANIFOLD ABSOLUTE PRESSURE SENSOR RATIONALITY (2.0L DOHC)
(DTC) P1106 MANIFOLD ABSOLUTE PRESSURE SENSOR INTERMITTENT HIGH VOLTAGE (2.0L DOHC)
(DTC) P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P1107 MANIFOLD ABSOLUTE PRESSURE SENSOR INTERMITTENT LOW VOLTAGE (2.0L DOHC)
(DTC) P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P1111 INTAKE AIR TEMPERATURE SENSOR INTERMITTENT HIGH VOLTAGE (2.0L DOHC)
(DTC) P0112 INTAKE AIR TEMPERATURE SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P1112 INTAKE AIR TEMPERATURE SENSOR INTERMITTENT LOW VOLTAGE (2.0L DOHC)
(DTC) P0113 INTAKE AIR TEMPERATURE SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P1114 ENGINE COOLANT TEMPERATURE SENSOR INTERMITTENT LOW VOLTAGE (2.0L DOHC)
(DTC) P1115 ENGINE COOLANT TEMPERATURE SENSOR INTERMITTENT HIGH VOLTAGE (2.0L DOHC)
(DTC) P0117 ENGINE COOLANT TEMPERATURE SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P0118 ENGINE COOLANT TEMPERATURE SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P1121 THROTTLE POSITION SENSOR INTERMITTENT HIGH VOLTAGE (2.0L DOHC)
(DTC) P0122 THROTTLE POSITION SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P1122 THROTTLE POSITION SENSOR INTERMITTENT LOW VOLTAGE (2.0L DOHC)
(DTC) P0123 THROTTLE POSITION SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P0125 ENGINE COOLANT TEMPERATURE INSUFFICIENT FOR CLOSED LOOP FUEL CONTROL (2.0L DOHC)
(DTC) P0131 OXYGEN SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P0132 OXYGEN SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P0133 OXYGEN SENSOR AVERAGE RESPONSE TIME (2.0L DOHC)
(DTC) P1133 OXYGEN SENSOR TOO FEW TRANSITION (2.0L DOHC)
(DTC) P0134 OXYGEN SENSOR NO ACTIVITY (2.0L DOHC)
(DTC) P1134 OXYGEN SENSOR TRANSITION RATIO (2.0L DOHC)
(DTC) P0137 HEATED OXYGEN SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P0138 HEATED OXYGEN SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P0140 HEATED OXYGEN SENSOR NO ACTIVITY (2.0L DOHC)
(DTC) P0141 HEATED OXYGEN SENSOR HEATER MALFUNCTION (2.0L DOHC)
(DTC) P1167 OXYGEN SENSOR RICH IN DECEL FUEL CUTOFF (DFCO) (2.0L DOHC)
(DTC) P0171 FUEL TRIM SYSTEM TOO LEAN (2.0L DOHC)
(DTC) P1171 FUEL TRIM SYSTEM LEAN DURING POWER ENRICHMENT (2.0L DOHC)
(DTC) P0172 FUEL TRIM SYSTEM TOO RICH (2.0L DOHC)
(DTC) P0201 INJECTOR 1 OUTPUT CIRCUIT FAULT (2.0L DOHC)
(DTC) P0202 INJECTOR 2 OUTPUT CIRCUIT FAULT (2.0L DOHC)
(DTC) P0203 INJECTOR 3 OUTPUT CIRCUIT FAULT (2.0L DOHC)
(DTC) P0204 INJECTOR 4 OUTPUT CIRCUIT FAULT (2.0L DOHC)
(DTC) P0300 MULTIPLE CYLINDER MISFIRE (2.0L DOHC)
(DTC) P0301 CYLINDER 1 MISFIRE (2.0L DOHC)
(DTC) P0302 CYLINDER 2 MISFIRE (2.0L DOHC)
(DTC) P0303 CYLINDER 3 MISFIRE (2.0L DOHC)
(DTC) P0304 CYLINDER 4 MISFIRE (2.0L DOHC)
(DTC) P0317 ROUGH ROAD SOURCE NOT DETECTED (2.0L DOHC)
(DTC) P0325 KNOCK SENSOR INTERNAL MALFUNCTION (2.0L DOHC)
(DTC) P0327 KNOCK SENSOR CIRCUIT FAULT (2.0L DOHC)
(DTC) P0336 58X CRANK POSITION EXTRA/MISSING PULSE (2.0L DOHC)
(DTC) P1336 58X CRANK POSITION TOOTH ERROR NOT LEARNED (2.0L DOHC)
(DTC) P0337 58X CRANK POSITION NO SIGNAL (2.0L DOHC)
(DTC) P0341 CAMSHAFT POSITION SENSOR RATIONALITY (2.0L DOHC)
(DTC) P0342 CAMSHAFT POSITION SENSOR NO SIGNAL (2.0L DOHC)
(DTC) P0351 IGNITION CONTROL CIRCUIT A FAULT (2.0L DOHC)
(DTC) P0352 IGNITION CONTROL CIRCUIT B FAULT (2.0L DOHC)
(DTC) P1380 ABS PWM ROUGH ROAD ROUGH ROAD DATA INVALID (2.0L DOHC)
(DTC) P1381 ABS PWM ROUGH ROAD SERIAL DATA FAULT (2.0L DOHC)
(DTC) P1391 G SENSOR ROUGH ROAD RATIONALITY (2.0L DOHC)
(DTC) P1392 G SENSOR ROUGH ROAD LOW VOLTAGE (2.0L DOHC)
(DTC) P1393 G SENSOR ROUGH ROAD HIGH VOLTAGE (2.0L DOHC)
(DTC) P0401 EXHAUST GAS RECIRCULATION INSUFFICIENT FLOW (2.0L DOHC)
(DTC) P0402 EXHAUST GAS RECIRCULATION EXCESSIVE FLOW (2.0L DOHC)
(DTC) P0404 EXHAUST GAS RECIRCULATION OPENED (2.0L DOHC)
(DTC) P1404 EXHAUST GAS RECIRCULATION CLOSED (2.0L DOHC)
(DTC) P0405 EXHAUST GAS RECIRCULATION PINTLE POSITION SENSOR CIRCUIT LOW VOLTAGE (2.0L DOHC)
(DTC) P0406 EXHAUST GAS RECIRCULATION PINTLE POSITION SENSOR CIRCUIT HIGH VOLTAGE (2.0L DOHC)
(DTC) P0420 CATALYST (OXYGEN SENSOR) LOW EFFICIENCY (2.0L DOHC)
(DTC) P0443 EVAPORATIVE EMISSION PURGE CONTROL CIRCUIT FAULT (2.0L DOHC)
(DTC) P0461 FUEL LEVEL STUCK (2.0L DOHC)
(DTC) P0462 FUEL LEVEL SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P0463 FUEL LEVEL SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P0502 VEHICLE SPEED SENSOR NO SIGNAL (2.0L DOHC M/T ONLY)
(DTC) P0506 IDLE SPEED RPM LOWER THAN DESIRED IDLE SPEED (2.0L DOHC)
(DTC) P0507 IDLE SPEED RPM HIGHER THAN DESIRED IDLE SPEED (2.0L DOHC)
(DTC) P0532 A/C PRESSURE SENSOR LOW VOLTAGE (2.0L DOHC)
(DTC) P0533 A/C PRESSURE SENSOR HIGH VOLTAGE (2.0L DOHC)
(DTC) P0562 SYSTEM VOLTAGE TOO LOW (ENGINE SIDE) (2.0L DOHC)
(DTC) P0563 SYSTEM VOLTAGE TOO HIGH (ENGINE SIDE) (2.0L DOHC)
(DTC) P0601 ECM CHECKSUM ERROR (2.0L DOHC)
(DTC) P1601 SPI COMMUNICATIONS BETWEEN ECM AND TCM (2.0L DOHC)
(DTC) P0607 LOWER POWER COUNT ERROR (2.0L DOHC)
(DTC) P1607 LOWER POWER COUNT RESET (2.0L DOHC)
(DTC) P1626 IMMOBILIZER NO RESPONSE (2.0L DOHC)
(DTC) P1631 IMMOBILIZER INCORRECT RESPONSE (2.0L DOHC)
(DTC) P1650 SPI COMMUNICATION WITH SIDM CHIP (2.0L DOHC)
(DTC) P1655 SPI COMMUNICATION WITH PSVI CHIP (2.0L DOHC)
(DTC) P0700 TRANSAXLE CONTROL MODULE MALFUNCTION (2.0L DOHC)
SYMPTOM DIAGNOSIS
MAINTENANCE AND REPAIR
SCHEMATIC AND ROUTING DIAGRAMS
ENGINE EXHAUST
2. Suspension
SUSPENSION DIAGNOSIS
WHEEL ALIGNMENT
FRONT SUSPENSION
REAR SUSPENSION
TIRES AND WHEELS
GLASS AND MIRRORS
3. Driveline Axle
AUTOMATIC TRANSAXLE DRIVE AXLE
MANUAL TRANSAXLE DRIVE AXLE
4. Brakes
HYDRAULIC BRAKES
MASTER CYLINDER
POWER BOOSTER
FRONT DISC BRAKES
REAR DRUM BRAKES
ANTILOCK BRAKE SYSTEM
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
COMPONENT LOCATOR
DIAGNOSIS
DIAGNOSTIC TROUBLE CODE AND DESCRIPTION
DIAGNOSTIC CIRCUIT CHECK
Diagnostic Circuit Check
NO COMMUNICATION WITH HECU
ABS WARNING LAMP INOPERATIVE/NO DTC SET
ABS WARNING LAMP ON/NO DTC SET
BRAKE WARNING LAMP ON
BRAKE WARNING LAMP INOPERATIVE/NO DTC SET
C1101 BATTERY VOLTAGE TOO HIGH
C1102 BATTERY VOLTAGE TOO LOW
C1200 LEFT FRONT WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
C1201 LEFT FRONT WHEEL SPEED EXCESSIVE VARIATION
C1202 LEFT FRONT WHEEL SPEED SENSOR NO SIGNAL
C1203 RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
C1204 RIGHT FRONT WHEEL SPEED EXCESSIVE VARIATION
C1205 RIGHT FRONT WHEEL SPEED SENSOR NO SIGNAL
C1206 LEFT REAR WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
C1207 LEFT REAR WHEEL SPEED EXCESSIVE VARIATION
C1208 LEFT REAR WHEEL SPEED SENSOR NO SIGNAL
C1209 RIGHT REAR WHEEL SPEED SENSOR CIRCUIT OPEN OR SHORTED
C1210 RIGHT REAR WHEEL SPEED EXCESSIVE VARIATION
C1211 RIGHT REAR WHEEL SPEED SENSOR NO SIGNAL
C1604 HECU INTERNAL FAULT
C2112 VALVE RELAY OR FUSE FAILURE
C2402 PUMP MOTOR FAILURE
MAINTENANCE AND REPAIR
GENERAL DESCRIPTION AND SYSTEM OPERATION
PARKING BRAKE
5. Transmissions/Transaxle
ZF 4 HP 16 AUTOMATIC TRANSAXLE
INTRODUCTION
DESCRIPTION AND OPERATION
COMPONENT LOCATOR
TRANSAXLE IDENTIFICATION INFORMAITON
TORQUE CONVERTER
TRANSAXLE HOUSING
OIL PUMP
REAR COVER & OIL PAN COVER
PARKING LEVER
INPUT SHAFT & SHIFT GEAR
VALVE BODY
GEAR SHIFT CONTROL
DIAGNOSTIC INFORMATION AND PROCEDURES DIAGNOSIS
DIAGNOSTIC TROUBLE CODE DIAGNOSIS
DIAGNOSTIC TROUBLE CODE(DTC) P0562 SYSTEM VOLTAGE LOW
DIAGNOSTIC TROUBLE CODE(DTC) P0563 SYSTEM VOLTAGE HIGH
DIAGNOSTIC TROUBLE CODE(DTC) P0601 INTERNAL CONTROL MODULE MEMORY CHECKSUM ERROR
DIAGNOSTIC TROUBLE CODE(DTC) P0603 INTERNAL CONTROL MODULE KEEP ALIVE MEMORY(KAM) ERROR
DIAGNOSTIC TROUBLE CODE(DTC) P0604 INTERNAL CONTROL MODULE RANDOM ACCESS MEMORY(RAM) ERROR
DIAGNOSTIC TROUBLE CODE(DTC) P1604 DATA CHECK OF INTERNAL & EXTENDED RAM FAILED
DIAGNOSTIC TROUBLE CODE(DTC) P0606 TRANSAXLE CONTROL MODULE PROCESSOR FAULT
DIAGNOSTIC TROUBLE CODE(DTC) P1606 FAILURE OF EXTERNAL WATCHDOG
DIAGNOSTIC TROUBLE CODE(DTC) P1671 CAN TRANSMIT MESSAGE FAILURE (2.0L DOHC DELPHI 32BIT)
DIAGNOSTIC TROUBLE CODE(DTC) P1672 CAN BUS OFF FAILURE (2.0L DOHC DELPHI 32BIT)
DIAGNOSTIC TROUBLE CODE(DTC) P1673 CAN RECEIVE ECM MESSAGE FAILURE (2.0L DOHC DELPHI 32BIT)
DIAGNOSTIC TROUBLE CODE(DTC) P0703 BRAKE SWITCH CIRCUIT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P0705 PARK/NEUTRAL POSITION SWITCH CIRCUIT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P0710 TRANSMISSION FLUID TEMPERATURE SENSOR CIRCUIT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P0715 INPUT SPEED SENSOR(ISS) CIRCUIT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P0716 INPUT SPEED SENSOR(ISS) CIRCUIT RANGE/PERFORMANCE
DIAGNOSTIC TROUBLE CODE(DTC) P0717 INPUT SPEED SENSOR(ISS) CIRCUIT NO SIGNAL
DIAGNOSTIC TROUBLE CODE(DTC) P0720 OUTPUT SPEED SENSOR(OSS) CIRCUIT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P0721 OUTPUT SPEED SENSOR(OSS) CIRCUIT RANGE/PERFORMANCE
DIAGNOSTIC TROUBLE CODE(DTC) P0722 OUTPUT SPEED SENSOR(OSS) CIRCUIT NO SIGNAL
DIAGNOSTIC TROUBLE CODE(DTC) P0725 ENGINE SPEED INPUT CIRCUIT MALFUNCTION (CAN TYPE) (2.0L DOHC DELPHI 32BIT)
DIAGNOSTIC TROUBLE CODE(DTC) P0726 ENGINE SPEED INPUT CIRCUIT RANGE/PERFORMANCE (CAN TYPE) (2.0L DOHC DELPHI 32BIT)
DIAGNOSTIC TROUBLE CODE(DTC) P0727 ENGINE SPEED INPUT CIRCUIT NO SIGNAL (CAN TYPE) (2.0L DOHC DELPHI 32BIT)
DIAGNOSTIC TROUBLE CODE(DTC) P0731 GEAR 1 INCORRECT RATIO
DIAGNOSTIC TROUBLE CODE(DTC) P0732 GEAR 2 INCORRECT RATIO
DIAGNOSTIC TROUBLE CODE(DTC) P0733 GEAR 3 INCORRECT RATIO
DIAGNOSTIC TROUBLE CODE(DTC) P0734 GEAR 4 INCORRECT RATIO
DIAGNOSTIC TROUBLE CODE(DTC) P0781 1-2 SHIFT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P0782 2-3 SHIFT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P0783 3-4 SHIFT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P1839 EDS 3 OUTPUT SHORTAGE TO GROUND
DIAGNOSTIC TROUBLE CODE(DTC) P1840 EDS 3 OUTPUT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1841 EDS 3 OUTPUT OPEN
DIAGNOSTIC TROUBLE CODE(DTC) P1850 SOLENOID 1 OUTPUT SHORTAGE TO GROUND
DIAGNOSTIC TROUBLE CODE(DTC) P1851 SOLENOID 1 OUTPUT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1852 SOLENOID 1 OUTPUT OPEN
DIAGNOSTIC TROUBLE CODE(DTC) P1853 SOLENOID 2 OUTPUT SHORTAGE TO GROUND
DIAGNOSTIC TROUBLE CODE(DTC) P1854 SOLENOID 2 OUTPUT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1855 SOLENOID 2 OUTPUT OPEN
DIAGNOSTIC TROUBLE CODE(DTC) P1861 EDS 4 OUTPUT SHORTAGE TO GROUND
DIAGNOSTIC TROUBLE CODE(DTC) P1862 EDS 4 OUTPUT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1863 EDS 4 OUTPUT OPEN
DIAGNOSTIC TROUBLE CODE(DTC) P1864 EDS 5 OUTPUT SHORTAGE TO GROUND
DIAGNOSTIC TROUBLE CODE(DTC) P1865 EDS 5 OUTPUT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1866 EDS 5 OUTPUT OPEN
DIAGNOSTIC TROUBLE CODE(DTC) P1867 EDS 6 OUTPUT SHORTAGE TO GROUND
DIAGNOSTIC TROUBLE CODE(DTC) P1868 EDS 6 OUTPUT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1869 EDS 6 OUTPUT OPEN
DIAGNOSTIC TROUBLE CODE(DTC) P1871 EDS VALVE POWER SUPPLY CIRCUIT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1874 SOLENOID VALVE POWER SUPPLY CIRCUIT SHORTAGE TO BATTERY
DIAGNOSTIC TROUBLE CODE(DTC) P1881 2-1 SHIFT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P1883 3-2 SHIFT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P1884 4-3 SHIFT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P1885 3-1 SHIFT MALFUNCTION
DIAGNOSTIC TROUBLE CODE(DTC) P1886 4-2 SHIFT MALFUNCTION
REPAIR INSTRUCTION
ON-VEHICLE SERVICE
UNIT REPAIR
SPECIFICATIONS
SCHEMATIC AND ROUTING DIAGRAMS
SPECIAL TOOLS AND EQUIPMENT
FIVE-SPEED MANUAL TRANSAXLE
CLUTCH
WIPERS/WASHER SYSTEMS
6. Steering
POWER STEERING SYSTEM
POWER STEERING PUMP
POWER STEERING GEAR
STEERING WHEEL AND COLUMN
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING AND VENTILATION SYSTEM
MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
8. Restraints
SEAT BELTS
SUPPLEMENTAL RESTRAINTS SYSTEM
9. Body and Accessories
BODY WIRING SYSTEM
LIGHTING SYSTEMS
HORNS
INSTRUMENTATION/DRIVER INFORMATION
AUDIO SYSTEMS
INTERIOR TRIM
SEATS
WATERLEAKS
WINDNOISE
SQUEAKS AND RATTLES
EXTERIOR TRIM
FRAME AND UNDERBODY
BUMPERS AND FASCIAS
DOORS
ROOF
BODY FRONT END
BODY REAR END
REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
IMMOBILIZER ANTI-THEFT SYSTEM